Catechism of the locomotiveForney, Matthias N. (Matthias Nace)
Science
Catechism of the locomotive
Forney, Matthias N. (Matthias Nace)
Locomotives -- Handbooks, manuals, etc.
_Answer._ They are inserted into the holes drilled to receive them, and
the ends are allowed to project about a quarter of an inch beyond the
tube-sheets. A tapered plug, fig. 46, is then driven into the tube,
to expand it so that it will fit the hole. A tool is used called a
_tube-expander_, fig. 47, which is what might be called an expanding
plug, consisting of a number of sections, _a_, _b_, _c_, _d_, _e_, _f_,
_g_, _h_, held together by a spring clasp _s_, which embraces them, as
shown in the engraving. This plug when the sections are drawn together
is inserted into the mouth of the tube, and the tapered plug _p p_,
is then driven into the opening left in the center of the cluster of
sections, which are thus expanded. By this means, the ridge _a b c
d_ expands the tube at the inner edge of the tube-sheet, forming a
ridge or corrugation, as shown at _c c_, fig. 48. At the same time
the shoulder _j k l_ on the tool expands the outer edge of the tube
somewhat as is shown at _f f_, fig. 48. By repeating this process,
and slightly turning the expander each time, the tubes can be made
perfectly water-tight. There are other forms of tube-expanders, but the
one described, known as Prosser’s expander, is more generally used than
any other. In many cases, after the tubes are expanded with the tool
described, the outer edge is turned over still more with what is called
a _thumb-tool_, fig. 49, probably from its resemblance in form to a
man’s thumb. By placing the curved shoulder _a_ on the end _f_, fig.
48, of the tube it is turned over, somewhat in the form shown in the
engraving, by repeated blows of a hammer on the end of the tool. Copper
ferrules, represented by the black shading, _a a_, are also much used
now on the outside of locomotive tubes, and it is said that with them
the joints can be kept tight much easier than without. By turning over
the outside edge of the tube as shown in fig. 48, it not only protects
the copper ferrule, but, as the tubes must act as braces to sustain
the pressure of steam in the flat tube-sheets, it gives the joints the
requisite strength for resisting such strains.
[Illustration: Fig. 48. Scale ¹⁄₄.]
[Illustration: Fig. 49.]
QUESTION 98. _How can the strain on the cylindrical part of a boiler be
calculated?_
_Answer._ BY MULTIPLYING THE DIAMETER IN INCHES BY THE LENGTH IN INCHES
AND THE PRODUCT BY THE STEAM-PRESSURE PER SQUARE INCH. Thus for a
boiler 48 inches in diameter and 10 feet long with 100 pounds pressure
the calculation would be 48 × 120 × 100 = 576,000 lbs.
QUESTION 99. _Why do we multiply the diameter, instead of the
circumference, by the length, to get the strain on the cylindrical
part?_
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