Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
1. The material is dumped into a mixing plant, together with such
proportions of screened slaked lime (usually from three to five per
cent.) and water as shall produce a powdery mixture which will, on
being squeezed in the hand, cohere into dry lumps. In preparing the
mixture, it is well to mix sandy material with suitable proportions
of fine, such as slime, in order that the finer material may act as a
binding agent.
The mixer used by me consists of an iron trough, about 8 ft. long,
traversed by a pair of revolving shafts, carrying a series of knives
arranged screw-fashion; and so placed that the knives on one shaft
travel through the spaces between the knives on the other shaft.
The various materials are dumped into one end of the mixing trough,
from barrows or trucks, and are delivered continuously at the other
end of the trough, into an elevator which conveys the mixture to the
brick-pressing plant.
2. The plant employed was the semi-dry brick-press. This machine
receives the mixture from the elevators, and delivers it in the form
of briquettes, which can at once be stacked in the kilns. It was found
that such material as concentrate and slime has comparatively little
mobility in the dies during the pressing operation; this necessitates
the use of a device which provides for the accurate filling of the
dies. It was also found that the materials treated by smelters vary
in compressibility, and this renders necessary the adoption of a
brick-pressing plant having plungers which are forced into the dies by
means of adjustable springs, brick-presses having plungers actuated by
rigid mechanism being extremely liable to jam and break.
3. Briquettes made from such material as concentrate and slime vary
in fusibility; they are also combustible, and while being burned they
produce large quantities of smoke containing sulphurous acid and other
objectionable fumes. It is therefore necessary that such briquettes be
burned in kilns provided with arrangements for accurately controlling
the burning operations, and for conveniently disposing of the smoke.
Suitable kilns, which will contain from 30 to 50 tons of briquettes
per setting, are employed for this purpose. Regenerative kilns of the
Hoffman type might be used for dealing with some classes of material,
but, for general purposes, the kilns as designed here will be found
more convenient.
The briquettes are stacked according to the character of the material
and the object to be obtained. The various methods of stacking, and the
reasons for adopting them, can be readily learned by studying ordinary
brick-burning operations in any large brick-yard. After the stacking
is complete the kiln-fronts are built up with burnt briquettes produced
in conducting previous operations, and all the joints are well luted.
Public-domain text, read in full here on John Shaqi.
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