Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper. — John Shaqi
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
In preparing the tough metal from crude copper, the more oxidisable
impurities (iron, sulphur, etc.) are first removed by a thorough
oxidation during or after melting down, this being known as “airing.”
The operation oxidises some of the copper, and it is probable that the
copper oxide thus formed plays an important part in getting rid of
impurities. By the time they have been thoroughly expelled, the metal
is considerably over-oxidised. Samples taken at this stage exhibit
the following characteristics:—The ingot has a depression down the
centre line, the material is very brittle, the fracture is brick-like
in texture and purple-red in colour, whilst much copper oxide and
oxidule-eutectic are seen on examination under the microscope. This
material is known as _Dry Copper_; it is merely an intermediate
product, and is commercially useless. The excess of oxygen is removed
by “poling”—that is, reduction, effected largely by charcoal, as well
as by reducing gases—successive samples showing less and less of the
characteristics of dry copper. The surface becomes level, the metal
exceedingly tough, the fracture fine-grained to silky in texture, and
a fine salmon-pink in colour. With satisfactory mechanical properties,
the metal has now become =tough pitch copper=.
If the poling—that is, the reduction of the oxidised constituents of
the tough pitch copper—be carried too far, the metal becomes brittle
again, being known as _over-poled copper_. The fracture then tends to
become coarse and fibrous, the colour lighter, and the upper surface
of the ingot exhibits a ridge. The reasons for these effects have not
yet been quite fully explained, but there is no doubt that they arise
from the removal of oxygen from the oxygenated constituents, and the
withdrawal from the metal of the protecting influence of the cuprous
oxide. Such influences are to some extent physical, since they prevent
the retention of the reducing gases; partly mechanical, in their
effects on the properties of the metal _per se_, and partly chemical,
as the oxide had probably entered into chemical combination with some
of the objectionable impurities, producing compounds, in which form
they were much less harmful. The removal of this oxygen from the metal
breaks down such combinations, leaving the reduced impurity again to
exercise its destructive effects on the properties. Over-poled copper,
like dry copper, being brittle, is commercially useless as such, and is
really an intermediate product, the metal being brought to pitch again
by further aëration to make it “dry,” after which it may be poled back
to correct pitch. As already stated, the over-poling effects are not
due to any intrinsic action of carbon directly on the copper itself.
Summarising, it may be stated that the most important commercial
varieties of copper are:—
=Electrolytically-refined metal=, employed for electrical work (also
for alloy-making).
=Tough Pitch Copper= for engineering uses.
Public-domain text, read in full here on John Shaqi.
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