Non-technical chats on iron and steel, and their application to modern industry — John Shaqi
Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
While Cort did not originate the idea, it was he who first made the
rolling process successful, and, therefore, he is given credit for
the invention.
]
But Cort did not stop here. He saw the desirability of a quicker and
more economical method of reducing the “blooms” or balls of iron into
bars or other finished shapes than the hammering process up to that time
used. He accomplished this by the use of power driven rolls, such as
those shown in the cut.
These two inventions of Cort’s were epoch making, though of the two the
more important one was the invention of the rolls from which has
developed the modern rolling mill.
There remains to be described in a little more detail the making of
wrought iron as practiced to-day. The puddling furnace used has a grate
upon which is built the coal fire. The long flame passes over the fire
wall and is deflected by the roof down upon the charge of pig iron piled
upon the “fettling” or lining of iron oxide (iron ore or mill scale)
over the air or water cooled iron plates which form the bottom and the
sides of the hearth.
With a long iron bar the “puddler” (the expert attendant) turns the pigs
until they have melted down into the bath of slag or cinder charged and
continually being formed by the chemical union of iron from the ore or
pig and some of the sand and other impurities present. This cinder,
which is largely a silicate of iron, is a protection for the bath of
molten iron and its use prevents excessive oxidation and loss of metal.
During the melting of the charge the heat is kept as high as possible
and the molten iron is “puddled,” i. e., stirred, by the “puddler” or
his helper with a “rabbler” or iron bar. In order to take out the
phosphorus and sulphur, which for best results should be removed before
the carbon is eliminated, the heat of the furnace is lowered somewhat as
soon as all of the pig has melted, and some iron oxide is mixed into the
“bath” of molten iron and cinder. Most of the phosphorus and sulphur are
chemically acted upon and pass into the cinder which covers the iron.
Soon the mass begins to boil or seethe and small blue flames break
through the cinder covering. This indicates that the carbon is being
oxidized by the oxygen of the iron ore which was added, the oxygen, as
in the blast furnace, having a greater “affinity” for carbon than it has
for the iron.
This “pig boiling” goes on for twenty or thirty minutes, the “puddler”
meanwhile “rabbling” the charge in order to hurry the reactions and to
make sure that all parts of the bath of molten metal are uniformly
exposed to the oxidizing conditions.
[Illustration:
THE MAKING OF WROUGHT IRON TO-DAY. CHARGING THE PIG IRON
]
Public-domain text, read in full here on John Shaqi.
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