The German vat differs, then, from the potash vat by the fact that the
potash is replaced by crystallized carbonate of soda and caustic lime,
which latter substance also gives to the carbonate of soda a caustic
character. It presents a remarkable saving as compared to the potash
vat; hence the frequency of its employment; but it requires great
care, and is more difficult to manage. It also offers considerable
economy of labor; one man is amply sufficient for each vat.
The army cloth is usually dyed by means of the pastel vat, which gives
the most advantageous results. We here make use of vats about 8½ feet
in depth, and 5 feet in diameter, into which we introduce from 361
lbs. to 405 lbs of pastel or of woad, after previous maceration. The
vat is to be filled with boiling water, and we then add to the bath 22
lbs. of madder, 17½ lbs. of weld, and 13 lbs. of bran. The mixture is
to maintained in a state of ebullition for about half an hour; we next
add a few pailsful of cold water, taking care, however, not to lower
the temperature beyond 130° Fah.; during the whole of this time a
workman, provided with a rake, keeps incessantly stirring the
materials of the bath. The vat is then accurately closed by means of a
wooden lid, and surrounded by blankets, so as to keep up the heat. It
is now put aside for six hours; after this time it is again stirred by
means of a rake, for the space of half an hour; and this operation
should be repeated every three hours until the surface of the bath
becomes marked with blue veins; we then add from six to eight pounds
of slaked lime.
The color of the vat now borders on a blackish-blue. We immediately
add the indigo in a quantity proportioned to the shade which we wish
to obtain. The pastel in the foregoing mixture may last for several
months; but we must renew the indigo in proportion as it becomes
exhausted, at the same time adding both bran and madder. In general we
employ—
11 to 13 lbs. of good indigo for 100 lbs. of fine wool.
9 to 11 lbs. of good indigo for 100 lbs. of common wool.
9 to 11 lbs. of good indigo for 131 yards of cloth dyed in the piece.
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