Aircraft : $b its development in war and peace and its commercial futureDavid, Evan John
History
Aircraft : $b its development in war and peace and its commercial future
David, Evan John
Aeronautics; Airplanes
“From the stamping-plant through the machine, gear-cutting, and
grinding shops and welding department, the care with which each engine
is turned out is apparent. Take apart a cylinder which has a stamped
sheet-metal water-jacket welded externally, and the original billet is
found out of which the cylinder was made, but reduced almost by half
when it is ready to receive the valve cages, and during the process
of removal of the metal and forming into proper shape the piece is
subjected to several heat treatments so as to bring the metal to that
stage of perfection needed for the work it has to perform. The elbow
cages that are fitted to the cylinders might be cast and cored, but
the valve cage is an actual solid stamping, and the right-angle bend
through the elbow has to be bored out by special machines.
“One point illustrates the care in the choice of metal and the
multifarious operations through which each part has to pass. A
crank-shaft stamping with extension piece on the rear and about one
foot long is cut off, and test pieces of this metal, properly numbered
with each crank-shaft, are passed through the same treatment as the
crank-shaft itself, and then subjected to minute examination by highly
skilled engineers. The actual manufacturing side of the work would
naturally be very similar to the manufacture of a car engine, but one
obtains a better perspective of what an engine is subjected to by
passing from the erecting and manufacturing shops to the engine-testing
shop, where the ear-splitting reports from the open exhausts of a
number of engines being tested at the same time are heard. Here one
sees how dissimilar the aviation engine is from the car engine. It is
almost impossible, without having actually witnessed it, to picture
to oneself a 12-cylinder engine running at 2,200 R. P. M. against a
brake test. As the exhaust ports are on either side of the engine, the
cylinders being placed in the form of a V, it is possible, by passing
on either side, to look into the combustion-chamber and see the valves
rising and the spit of the exhaust, and, what is almost incredible,
that the exhaust valves are actually red-hot and run in this condition
for hours. Little wonder is it that the valves have to be made of
superfine material and of particular form.
“The variation in the color of the flame of the exhaust, due to strong
and weak mixtures, makes it quite possible to test the good running of
an engine by the color of its exhaust. The strength of the mixture has
necessarily to be altered according to atmospheric conditions and the
altitude to which the pilot desires to climb.
“No doubt airplane-engine practice of the last four years and the
advance that it has made will be reflected in a very marked degree
in the automobile, not necessarily by fitting large airplane engines
in cars, but by applying to car practice the knowledge that has been
gained in manufacture.
Public-domain text, read in full here on John Shaqi.
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