American Beer: Glimpses of Its History and Description of Its ManufactureThomann, G. (Gallus)
History
American Beer: Glimpses of Its History and Description of Its Manufacture
Thomann, G. (Gallus)
Beer; Brewing industry -- United States
Simple as all these operations may appear from our description, they
are, nevertheless, effected by most complicated and costly machinery,
in the construction of which human ingenuity was put to a severe
test. The principal object of these machines is not, as might be
supposed, the saving of labor, but rather the elimination of chance
and accident from this preliminary work of the brewer. These most
modern improvements preclude almost entirely the many chances of
failure to which a less perfect method of sifting malt will always
expose the operation of brewing. The presence of any metallic substance
or of an excess of germ or dust, will inevitably spoil the wort.
The methods spoken of here not only preclude this, but also tend to
insure uniformity of quality, and offer, besides, a certain degree of
immunity from the danger of explosion, which is ever present in any
establishment where the elimination and collection of the malt-dust is
effected in a less perfect way. As we have seen, the floors of the west
wing of the main building serve the purposes of weighing, sifting and
storing malt. On the upper floors of the other parts of this building
we find, in separate rooms, the smaller bins before described; tuns for
preliminary mashing; the cooling tank, and a number of colossal vats
containing water of varying degrees of temperature, heated by exhaust
steam.
[Sidenote: MASHING AND SPARGING]
Having crushed his malt, the brewer now proceeds to mashing, a most
important part of his art. The crushed malt is conveyed from the
smaller bins to a “Vormaischbütte,” that is to say, a mash-tun in
which the malt is thoroughly mixed with water, preparatory to its
transfer to the regular mash-tuns. Neither manual labor nor physical
efforts of any kind are required in thus conveying the malt to the
mash-tuns; everything moves by steam-power. The object of mashing,
_i.e._, the process of infusion or mixing the malt with water at a
proper temperature, is two-fold, viz. 1, to extract from the malt
the saccharine substance and dextrine which are contained therein;
and secondly, to convert into maltose and dextrine the residue of
unconverted starch. The three immense iron tubs, in which the malt is
mashed, are set in wooden frames, rising about four to five feet above
the flooring. Here, too, the magnificent plant of steam engines, of
which we shall speak later on, is brought into application; it sets in
motion the mashing apparatus within the tun, which is composed of a
number of raking contrivances fastened upon two huge arms, revolving
in opposite directions around central pivots, in such manner as to mix
every particle of the grain, as it drops from the “Vormaischbütte” on
the floor above.
Public-domain text, read in full here on John Shaqi.
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