These tunnels, or lehrs, are about 40 ft. long, and as the glasswares
travel through on the trays they are subjected to the gradually
diminishing heat, until they are ultimately removed at the cooler end in
an annealed condition, in which state they are less liable to fracture
in use. The time occupied in travelling through the lehr is usually
about three days. But this period varies according to the nature of the
ware being manufactured. In special glasses, and in the annealing of
optical glass, the glass may undergo a process of annealing that takes
as long as ten days, and in other cases, where the glassware is made
very thin, no annealing at all is necessary. Usually the thicker and
heavier articles require the longest time in annealing. Table glass
which is made thick and heavy for cutting or decoration requires a
little more care and time in the lehr than ordinary plain glassware, as
the abrasive action of cutting quickly develops any latent strains and
causes fracture.
In some works, especially on the Continent, several small
externally-heated kilns are used for annealing, in which the hot
glassware, as it is made, is packed in tiers; when full, these kilns are
closed up and then allowed to cool of their own accord; after which they
are opened and the goods taken out to the warehouse. This is an
intermittent process of annealing, and is quite satisfactory for certain
classes of goods, such as lamp shades, which are usually of equal
thickness throughout their form.
The travelling or continuous form of lehr admits goods of more unequal
thickness in form and variety. Thus, wine-glasses, jugs, and bowls may
be annealed together with less risk of malformation in their shape than
would be present if they were annealed together in kilns. The
manufacturer can, by suitably arranging the temperature of the gas
burners, give more heat to one side of the lehr than to the other. He
then places the heavier goods on the hotter side and reserves the other
for lighter goods, such as wines, etc. They then travel down together
side by side under the most suitable conditions for the annealing of
each class.
Many physical changes take place in the glass passing through the lehr.
One remarkable effect is the slight change in colour which occurs in
glass decolorized with manganese. It is noticed that the glass becomes a
greener tint in passing through the lehr when the decolorization is just
on the margin of efficiency.
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