Many articles of glassware are formed with the aid of moulds. Take as an
illustration the manufacture of tumblers and honey pots. A quantity of
glass is gathered on the blow-iron, marvered, and blown out into an
elongated bulb, which is introduced into a mould divided in two halves,
which open or shut by hinges, a handle being fixed on either half to
facilitate the operation. The interior of the mould is made to the shape
of the article, and as the bulb of hot glass is introduced it is shut,
and the workman blows down his blow-iron and extends the glass until it
expands and fills the space within the mould, giving the complete form
of the article with a surplus of metal just where the blow-iron is
attached to the glass at the top. These tops are then cut off and
finished, either by the workman re-heating the article by attaching the
bottom to a pontil and shearing off the top edges, or the glass is
annealed in its unfinished state and the top surplus portion cut off by
an automatic machine specially constructed for cracking off such goods.
[Illustration:
GLASSWARE BLOWN IN MOULDS SHOWING PORTIONS CRACKED OFF
(_a_) Tumbler.
(_b_) Honey Pot.
]
Such machines consist of a set of revolving tables upon which the glass
articles are centred, and each in turn revolves in front of a thin,
pointed, hot jet of gas flame, which impinges on the glass at the height
at which the glass is to be cracked off. After one or two revolutions in
front of this hot pencil of flame, it is removed, and, by applying a
cold steel point so adjusted as to touch the part where the jet has
heated the glass, a chill is imparted which causes the upper portion of
the glass to crack away in a clear, sharp line round the glass. This top
portion of surplus glass is thrown aside and returned to the furnace for
re-melting as cullet.
The tumbler or honey pot is then conveyed to another machine which
fire-polishes the edges to a smooth finish.
This machine consists of a circular revolving frame carrying small
supports, which themselves rotate on their own centres. Upon each
support an article is placed to be fire-polished and the frame carries
them round, and they travel into another section of the machine, passing
under a hooded chamber, which is heated by a fierce jet of flame. The
jet of flame, which is localised on to the top edges of the tumblers or
other goods passing through the hood, gives just sufficient heat to melt
and round off the sharp edges of the glassware where they have been
cracked off by the previous machines. By using these machines in this
way labour is considerably economised, and as many as 300 or more
articles an hour can be cracked off and fire-polished with unskilled
labour.
These machines are extensively adopted in the manufacture of electric
light bulbs, shades, lamp chimneys, and tumblers.
Public-domain text, read in full here on John Shaqi.
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