So far all was well, the heavy clouds that had so long hovered
menacingly over Boulton and Watt had been displaced once more by clear
skies. But no new machinery or new manufacturing business starts
without accidents, delays and unexpected difficulties. There was
necessarily a long period of trial and disappointment for which the
sanguine partners were not prepared. As before, the chief trouble lay in
the lack of skilled workmen, for although the few original men in Soho
were remarkably efficient, the increased demand for engines had
compelled the employment of many new hands, and the work they could
perform was sadly defective. Till this time, it is to be remembered
there had been neither slide lathes, planing machines, boring tools, nor
any of the many other devices which now ensure accuracy. All depended
upon the mechanics' eye and hand, if mechanics they could be called.
Most of the new hands were inexpert and much given to drink.
Specialisation had to be resorted to--one thing for each workman, in the
fashioning of which practice made perfect. This system was introduced
with success, but the training of the men took time. Meanwhile work
already turned out and that in progress was not up to standard, and this
caused infinite trouble. One very important engine was "The Bow" for
London, which was shipped in September. The best of the experts, Joseph
Harrison, was sent to superintend its erection. Verbal instructions Watt
would not depend upon; Harrison was supplied in writing with detailed
particulars covering every possible contingency. Constant communication
between them was kept up by letter, for the engine did not work
satisfactorily, and finally Watt himself proceeded to London in November
and succeeded in overcoming the defects. Harrison's anxieties disabled
him, and Boulton wrote to Dr. Fordyce, a celebrated doctor of that day,
telling him to take good care of Harrison, "let the expense be what it
will." Watt writes Boulton that Harrison must not leave London, as "a
relapse of the engine would ruin our reputation here and elsewhere." The
Bow engine had a relapse, however, which happened in this way. Smeaton,
then the greatest of the engineers, requested Boulton's London agent to
take him to see the new engine. He carefully examined it, called it a
"very pretty engine," but thought it too complicated a piece of
machinery for practical use. There was apparently much to be said for
this opinion, for we clearly see that Watt was far in advance of his day
in mechanical requirements. Hence his serious difficulties in the
construction of the complex engine, and in finding men capable of doing
the delicately accurate work which was absolutely indispensable for
successful working.
Public-domain text, read in full here on John Shaqi.
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