Popular Technology; or, Professions and Trades. Vol. 2 (of 2)Hazen, Edward
History
Popular Technology; or, Professions and Trades. Vol. 2 (of 2)
Hazen, Edward
Industrial arts; Occupations
12. Nature has supplied us with a great variety of substances from
which paper may be fabricated, as flax, hemp, cotton, straw, grass,
and the bark of several kinds of trees; but the fibres of the three
first productions, in the form of rags, are the most usual materials.
Most of these are primarily purchased from the people at large, by
retail booksellers, country merchants, and pedlers, who in turn
dispose of them to persons called rag-merchants, or directly to the
paper-makers. When the rags come from the original collectors, all
kinds are mixed together; but they are assorted according to their
color and the nature of their original fibre, either by the
rag-merchants, or by the paper-makers themselves.
13. In our attempts to afford the reader an idea of this manufacture
in general, letter-paper has been selected, as affording the best
means of illustration; since for this kind of paper, the best stock is
employed, and the greatest skill is exerted in every stage of the
process.
14. The process of the manufacture is commenced by cutting the rags
into small pieces, by the aid of a sharp instrument, commonly a piece
of a scythe, which is placed in a position nearly perpendicular before
the operator. In the reduction of very coarse rags, such as
sail-cloth, a cutting machine is also employed. Then, with the view of
sifting out the loose particles of dirt, the rags are deposited in a
large octagonal sieve made of coarse wire, and placed in a close box
in a horizontal position. The sieve is moved by machinery, like the
bolt of a flour-mill.
15. The second stage of the process consists chiefly in the reduction
of the rags to a _pulp_. This is effected by the action of a cutting
machine, the essential parts of which are two sets of blunt knives,
the one stationary, and the other revolving. The machine is placed in
a large elliptical tub, in which the rags are also deposited, with a
suitable quantity of water. The liquid and fibrous contents of the tub
are kept moving in a circle by the action of the machine, through
which it passes at one point of its revolution.
16. The maceration occupies from ten to twenty hours, according as the
material is more or less rigid; and, during part of this time, water
is permitted to run in at one side of the tub, and out at the other,
to render the pulp perfectly clean. Towards the close of this process,
the pulp, if necessary, is bleached by means of chloride of lime, and
oil of vitriol. It is also sometimes colored by adding a quantity of
dye-stuff. The bleaching and coloring are effected without
interrupting the action of the machine. The rags having been thus
reduced, the pulp, together with a suitable quantity of water, is let
out into a reservoir, from which it is drawn off into a _vat_, as fast
as it may be needed for the production of the paper.
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