Scientific American Supplement, No. 647, May 26, 1888Various
Science
Scientific American Supplement, No. 647, May 26, 1888
Various
Science -- Periodicals
The ore for fusion of the first grade as to yield contains from 20 to
25 per cent. of sulphur, that of the second grade from 15 to 20 per
cent., and of the third grade 10 to 15 per cent. The usual means
adopted for extracting sulphur from the ore is heat, which attains the
height of 400 degrees Centigrade, smelting with the kiln, which in
Sicilian dialect is called a "calcarone." The "calcarone" is capable
of smelting several thousand tons of ore at a time and is operated in
the open air. Part of the sulphur is burned in the process of smelting
in order to liquefy the remainder. "Calcaroni" are situated as closely
to the mouth of a shaft as possible, and if practicable on the side of
a hill, in order that when the process of smelting is complete, the
sulphur may run down the hill in channels prepared for the purpose.
The shop of a "calcarone" is circular and the floor has an inclination
of from 10 to 15 degrees. A design of a "calcarone" is herewith
inclosed. The circular wall is made of rude stone work, cemented
together with gypsum. The thickness of the wall at the back is 0.50
meter, and from this it gradually becomes thicker until in front,
where it is 1 meter, when the diameter is to be 10 meters. In front of
the thickest part of the wall an opening is left, measuring 1.20
meters high and 0.25 meter broad.
Through this opening the liquid sulphur flows. Upon each side of this
opening two walls are built at right angles with the circular wall, in
order to strengthen the front of the kiln. These walls are 80
centimeters thick each and are roofed. A door is hinged to these
walls, thus forming a small room in front of each kiln in which the
keeper thereof resides from the commencement to the termination of the
flow of sulphur. The inclined floor of the kiln is made of stone work
and is covered with "ginesi," the name given to the refuse of a former
process of smelting. The stone work is 20 centimeters thick, and the
"ginesi" covering 25 centimeters, which gradually becomes thicker as
it approaches its lowest extremity. The front part of the circular
wall is 3.50 meters high and the back 1.80 meters. The interior of the
wall is plastered with gypsum in order to render it impermeable.
The cost of a "calcarone" of about 500 tons capacity is 800 lire. The
capacity varies from 40 to 5,000 tons, or more, depending upon
circumstances. If a mine is enabled to smelt the whole year round, the
smaller "calcaroni," being more easily managed, are preferred; the
inverse is the case as to the larger "calcaroni," when this is
impracticable. When a "calcarone" is situated within 100 meters of a
cereal farm, its operation is prohibited by law during the summer,
lest the fumes of the sulphur should destroy the crop.
Public-domain text, read in full here on John Shaqi.
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