Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.Thomssen, Edgar George
Science
Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.
Thomssen, Edgar George
Soap
In a soap of this nature no hard and fast rule can be laid down as to
the quantity of solution to be used for "gluing up" or the strength of
the solution. In a soap of the type described the most satisfactory
appearing cake will be obtained from a soap containing 58 per cent.
fatty acids. That is to say, about 8 per cent. to 10 per cent. filling
solution is added per hundred pounds of soap. The filling solutions
given are very satisfactory. Carbonate of soda should be avoided in
connection with sodium silicate as the property of efflorescing on the
surface of the finished cake after a short time will prove detrimental.
To assure successful gluing up it is advisable to experiment upon a
small scale to determine the exact extent to which the filling solution
should be diluted. Various proportions of water are added to a certain
quantity of the filled soap. After the soap has been filled in a small
receptacle a sample is taken and rubbed between the fingers. If the
freshly exposed surface is smooth and glossy, the filling solution is
weak enough, if rough it is too strong. It is of course understood that
the temperature must be correct, 140 degs. to 150 degs. F., or the soap
will be rough. By this means the operator can readily judge the correct
strength of his filling solution. When properly carried out a perfectly
satisfactory soap is obtained.
CURD SOAP.
The object of a soap which is finished "curd" or grained, is to obtain a
harder piece of goods from low titer fat or to increase the percentage
of fatty acids in the finished soap. This is still another method of
producing a cheap grade of soap as by its adoption the cheaper oils and
fats may be used to obtain a firm piece of soap.
A typical charge for curd soap is:
Red oil 63 parts
Tallow 10 "
Rosin 27 "
Cotton seed foots may be employed in place of red oil and a tallow of
too high titer is not suitable for this kind of soap.
The red oil and tallow are first saponified with 15 degs. B. lye, boiler
pressure 80-90 pounds, 18 degs. B. lye for lower steam pressure, and two
washings given to extract the glycerine. The rosin is added at the
strengthening change and at the finish the soap is "pitched," that is to
say, the soap is settled over night only. The next day the lyes are
drawn off and a portion of the nigre pumped to another kettle which
prevents later streaking of the soap. The soap is then boiled with 18
degs. B. lye as with another strengthening change under closed steam.
Salt brine or "pickle," 15 degs. B. is then added and the mass boiled
with closed steam until the brine reaches a density of 18 degs. B. and
the kettle pumped the next day. A soap of this type requires either hand
or power crutching to assure homogeneity and prevention of streaks. To
obviate any air spaces it is advisable to place over the top of the
frame a tightly-fitted board which is heavily weighted down. This soap
is also pressed without any milling.
Public-domain text, read in full here on John Shaqi.
Reviews
Reviews
No reviews yet
Be the first to share your thoughts on this work.
Join the Discussion
Join the discussion
Sign in to leave a comment or review.
Sign InorCreate an account