Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.Thomssen, Edgar George
Science
Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.
Thomssen, Edgar George
Soap
The palm oil is first run into the kettle, saponified and washed to
extract any glycerine, then the rest of the fats and finally the rosin.
The soap is then finished and settled as with a boiled settled soap. To
assure success it is absolutely necessary that the soap settle as long a
period as possible, or until the temperature is about 150 degs. F. The
ideal temperature for carrying out the "gluing up" process is 140 degs.
F., as at a lower temperature than this the soap is liable to cool too
quickly and not be thoroughly glued up. A higher temperature than 150
degs. F. causes delay in that the soap does not properly take the filler
at a higher temperature and the soap must be kept in the crutcher until
the temperature drops to the right point.
The soap is run into the crutcher and the percentage of fatty acids run
down to 50-55 per cent. with one of the following mixtures:
Sodium silicate, 59-1/2deg. B. 1 part
Potassium carbonate, 51deg. B. 1 "
or
Sodium silicate, 59-1/2deg. B. 1 part
Potassium carbonate, 51deg. B. 1 "
Sodium sulfate, 28deg. B. 1 "
From 230 to 300 pounds of either of these mixtures are required for a
crutcher holding 2,600 pounds of soap.
The crutching is continued until the mass is well "spiked," that is to
say, a freshly broken surface of the soap, as the crutcher blade is
jerked away, stands up like shattered sheets in triangular form
[Transcriber's note: three triangles]), which retain their shape
perfectly. When this condition is realized the soap is run into frames
which are carefully crutched by hand to remove any air spaces. The
surface of the soap is then smoothed down and heaped up in the center.
After standing a day to contract, the surface is again leveled and a
snugly-fitting board placed on the top of the soap upon which a weight
is placed or upon which the workman treads and stamps until the surface
is flat, thus assuring the further removal of air spaces. The soap
remains in the frame from six to eight days and is then slabbed, barred
and pressed by the usual method employed for soaps thus handled without
milling.
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