Steel: The Diary of a Furnace WorkerWalker, Charles R. (Charles Rumford)
History
Steel: The Diary of a Furnace Worker
Walker, Charles R. (Charles Rumford)
Iron and steel workers -- United States
"Go down to the stockroom and tell the skip-man, one more coke," said
McLanahan.
I was glad to get a glimpse of that part of the blast-furnace operation.
Gondola cars bring up ore and the other ingredients of blast-furnace
digestion, and run over tracks with gaps between the sleepers. The cars,
by means of their collapsible bottoms, drop the loads down through, and
the material falls into an underground "stockroom."
I entered it by climbing down two ladders, and found the skip-man at the
base of one of the endless chains. The chamber had the appearance of a
mine gallery de luxe. I looked at the tons of ore moving upward neatly,
efficiently. What an incalculable saving of labor and time, this endless
chain affair with its continually moving boxes, over the old manner of
hoisting painfully, in few-pound lots, by hand!
I gave McLanahan's order to the skip-man and went up the ladders.
You've got to tap, "when the iron's right," and when a little later the
keeper held the steam drill in front of the mud wall of the tap hole,
the steam stayed at home. There was no time for a steam-fitter.
Young Lonergan and I beat it for the electric drill. It was heavy enough
to make us waddle as we carried it on the run.
"That's bludy funny," said McLanahan. The electric drill wouldn't
electrify. A hurry call followed for the electrician. He smiled benignly
while twelve sweaty men looked on. And in thirty seconds he fixed the
connection, and we tapped in time to save the iron.
When the drill had almost bored through the hard mud in the tap hole,
the keeper shoved in a crowbar, and a couple of helpers sledged
rhythmically for one minute. Then the molten iron broke the mud into
bits, and tumbled out. Little sheets of flame from the slag skated along
the top of the red river. It rose in the runway with bubbles and smoke
on top. The keeper grabbed a scraper--an exaggerated hoe--and started
the slag through a side ditch.
"Now try it," said Old Mac.
By then, I had the test spoon ready, scooped up a bubbling ten pounds,
carried it carefully, and poured it into two moulds.
When I had broken the little ingots, still red, Mac said, "Too much
sulphur."
By now the metal stream had run to the edge of the cast-house and was
falling spatteringly into a ladle ten feet below.
Somebody said, "Whoop!" The negro keeper opened the iron gate of a new
runway, and the metal rolled on its way to a second ladle. There were
five to fill, each on a railway car. I noticed the switch engine was
getting ready to drag the trainload of molten metal to the Bessemer.
"Heow!" out of Old Lonergan's throat. The bottom of one ladle had fallen
out and was letting down molten iron on the track. There was nothing to
do but watch it. We did that. It covered the track like a red
blood-clot, and ran off sizzling, and curdling in the sand. It cooled,
blackened, and clotted over one rail--about 10,000 pounds.
"Who clean dat up?" I heard a Sicilian cinder-snapper say with a blank
smile.
Public-domain text, read in full here on John Shaqi.
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