Steel: The Diary of a Furnace WorkerWalker, Charles R. (Charles Rumford)
History
Steel: The Diary of a Furnace Worker
Walker, Charles R. (Charles Rumford)
Iron and steel workers -- United States
That meant molten iron inside, melting the cone-shaped water-chamber
around the blast pipe. If let alone, the cooling at that place would
cease, and in a short time there would follow an escape of molten metal.
"Cooler!" yelled on a blast-furnace means "Hurry like hell."
I grabbed a wrench to take the nut off the "bridle"--the first step in
taking out a sort of outside cooler, the tuyère.
"Bar," said the Serbian stove-tender very quietly, picking up a
specially curved one, and McLanahan took the other end.
Somebody knocked out some keys with a sledge, and the blowpipe fell on
the curved bar, making the holders of it grunt. They took it off fast,
for the instant the thing loosens, a flame shoots through the hole and
licks its edges.
Then the tuyère comes loose with a few strokes of a pull bar. All of
these moves are fast; a tuyère goes bad every other day and men work
fast like soldiers at a gun drill.
But coolers don't break a lead but once in three months or so; and the
cone's heavier, the gang bigger, there's less efficiency and more holler
and sweat.
When the pull bar gets into action it looks a little like a mediæval mob
with a battering ram. A "pull bar" is a tool designed to translate the
muscle of many men into pull, on a small gripping edge against which
sledging is impossible. At one end a thick hook grips the edge of the
cooler, at the other a weight is brought against a flange that runs
around the bar. Everybody on the gang has a piece of a rope attaching
to that weight.
The stove gang moving between stoves Thirteen and Fourteen were caught
and brought into this for muscle, and a couple of passing millwrights
drafted.
"Hold up the goddam end," from Steve, boss by common consent.
"A little beef this time!" from a blower. "What the hell's the matter,
_sick_?"
We all swear between breaths, and take a grip higher on the rope--the
weight cracks the flange again, and makes the bar shiver.
When the new cooler, which resembles more nearly a gigantic flower pot,
without any bottom, than anything else, is in place, there's a cry of:
"Big Dolly!"
That involves four or five men, lifting a kind of ramrod with a square
hammer-end, from the rack, and lugging it to the cooler.
I get near the ramming end this time; Tony is near me on the other side.
Together we hold the hammer against the cooler. As the end strikes, the
jar goes back through the men's hands.
"Now top."
Arms raise the bar painfully, and hold it poised a little unsteadily,
sway back, tense, and drive.
"Hold it, hold it on the cooler, goddam you."
Tony and I had let our arms shake a fraction, and the hammer fell
glancing on the cooler's edge.
"Now!"
Seated this time. Arms relax and stretch.
When things are ready, Adolph makes the water connections.
"Hold de goddam shovel, what you t'ink, I burn up."
A cinder-snapper holds a shovel in front of the hole to keep the flame
from his hands.
"All right, all right."
Public-domain text, read in full here on John Shaqi.
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