Straw Hats: Their history and manufactureInwards, Harry
History
Straw Hats: Their history and manufacture
Inwards, Harry
Hats; Straw industries
This is attained by making the crown block in two or more sections,
the pieces being held together by means of grooves and tongues. These
are made slightly angled in every way, the end of the grooves nearest
the top of the crown being smaller than the end at the base, so that
while fitting up very tightly when the tongue is right home, the
slightest movement of the “key” piece affords an easy dislocation of
the whole block. The majority of these pieced blocks are built up with
five sections including the key piece, which is a tapering square and
occupies the centre, carrying on each side a tongue which fits into the
groove of the corresponding piece of the outside contour of the block.
The top of the key piece forms the centre of the top of the crown, and
unlike the inner sides and base is made to conform to the required
outline of the shape design. The whole when properly made affords quite
as solid a ground for working on as a block made from a single piece
of wood. If the hat with a crown needing a pieced block is in itself a
“one piece” hat, it is necessary to make the brim block in two parts,
with a hinge at one cut and a lock at the other; so that the head entry
may, when the brim is closed, fit closely up to the head line of the
hat, but in all “two piece” hat cases the brim blocks are made out of
one piece. As a rule, the brims are made from wood sufficiently thick
to allow a little over the width of the brim if there be any depth of
roll, or turn upwards, and where the brim is flat or with a small roll
an extra thickness is allowed to give sufficient strength to the block
and prevent any warping which might be possible under the use of dry
and damp heat.
The brim block has on its underside some “feet” which, either of wood
or metal, raise the working contour a sufficient height above the wood
base to which they are attached to allow the crown of the hat being
blocked to work freely and to miss the top of the “spindle.” Every
wood block, whether crown or brim, has a square hole in its base called
the “spindle hole” to take the “spindle.” This is of iron, and has the
upper portion square and tapered to quickly adjust itself to the fit of
the spindle hole; its lower part is circular, so that it may revolve in
the socket made for it in the “spindle” bracket, an instrument fixed to
the blocking bench by which any part of the block can be adjusted to
suit the ironing needs of the operative.
Wood blocks are made preferably of alder, as that wood resists best the
action of dry and damp heads, and having a minimum of grain presents
the best medium for cutting into curved or cornered shapes. Poplar,
chestnut and other hard woods are also used, either of them having some
special characteristic which renders it suitable for various kinds of
blocks. The base of a brim block is frequently made of elm, but beech
and any really hard wood can be utilized.
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