+99. Cutting or breaking[30] the curd.+--As soon as curd is formed,
separation of whey begins upon the surface and perhaps around the sides
of the vessel. This is accompanied by shrinkage and hardening of the
mass. If the curd remains unbroken, the separation is extremely slow. In
cheese-making practice, such curd masses may be dipped at once into
hoops as in Camembert, dumped in mass into cloths for drainage as in
Neufchâtel or, as in the larger number of cheeses, cut or broken in some
characteristic manner. After the curd mass is firm, the rate at which
subsequent changes take place depends largely on the size of the
particles into which the curd is cut. The smaller the particles, the
quicker the water is expelled. Consequently the development of the
acidity and other changes take place more slowly. For this reason the
curd should be cut into pieces of uniform size. If the work is not
properly performed, the pieces of curd of various sizes will be at
different stages of development. The fine particles will be firm and
elastic while the larger particles are still soft and full of whey and
may be developing too much acid. The knives should be inserted into the
curd obliquely so that they will cut their way into the curd and not
break it. The horizontal knife is used lengthwise of the vat and cuts
the curd into layers of uniform thickness. The perpendicular knife then
is used lengthwise and crosswise of the vat. It first cuts the curd
into strips and then into cubes. The knives may have wire blades or
steel blades, some operators preferring one and some the other.
Whichever is used, the blades should be close enough together to give
the fineness of curd desired.
After the knife passes through, the cut faces quickly become covered
with a smooth coating, continuous over all exposed areas. This surface
has the appearance of a smooth elastic coating or film. This can be seen
by carefully breaking a piece in the hand. It is this film which holds
the fat within the pieces of curd. If the film is broken, some of the
fat globules are lost because the rennet extract acts only on the casein
and that in turn holds the fat. All the fat globules which come in
contact with the knives as they pass through the curd will be left
between the pieces of curd and will pass off in the whey. If care is
exercised in cutting, the loss of fat will be confined to what may be
called a mechanical loss. This is similar to the loss of the sawdust
when sawing a board. This loss in American Cheddar is about 0.3 per cent
and cannot be avoided. If it is greater than this, it is due to
negligence on the part of the cheese-maker or the poor condition of the
milk. The cutting of the curd into small pieces may be considered a
necessary evil. If the moisture could be expelled from the whole mass
without disturbing it, this fat loss could be prevented. The cutting,
breaking or turning should be done with the greatest care, that the loss
may be as small as possible.
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