Make the magnets from one-quarter-inch stove-bolts, and cut them off so
that they will form a core about two and one-quarter inches long. Fit
each of the cores with two fiber heads to hold the wire in place.
Insulate the legs with paper and wind each with about fifty layers of
No. 30 B. & S. gauge single-cotton-covered magnet wire. The winding
space between the magnet’s heads should be one and one-eighth inches.
The upper ends of the magnet cores should be allowed to project about
one-quarter of an inch beyond the fiber head. The end of the core is
filed flat, as shown in the illustration.
The magnets are mounted upon an iron yoke, three-sixteenths of an inch
thick. The holes in the yoke should be spaced so that there is a
distance of one and one-half inches between the centers of the magnet
cores.
The armature of the relay is mounted on a small steel shaft with sharp
points at each end. The exact shape of the armature may be best
understood from the illustrations.
The lower end of the shaft rests in a small cone-shaped depression made
by driving a center punch into the yoke half-way between the two
magnets.
The top bearing is a strip of brass projecting from a wooden support.
The end of the shaft rests in a depression similar to that in the yoke.
The contact lever is made of brass and forced on the shaft below the
armature. It swings between a small brass clip fastened to one side of
the support and a little screw held in a similar clip on the opposite
side.
The contact clip is made of spring brass about No. 22 gauge in
thickness. It may be adjusted by a screw passing through the support.
The armature may be controlled in its movement so that the latter will
be very slight by adjusting the screws.
There should not be any friction in the bearings and the armature should
move with perfect freedom. The armature should approach the ends of the
magnet cores until a space about the thickness of heavy paper separates
them and should not touch them.
[Illustration: Fig. 139.—The Completed Relay.]
The spring is made of fine brass wire. It is fastened to the armature
shaft, and the screw mounted on the wooden support with a piece of silk
thread. The thread is passed around the shaft once or twice so that the
tension of the spring will cause the armature to move away from the pole
pieces just as soon as the current flowing through the magnets ceases.
[Illustration: Fig. 140.—A Diagram showing how to connect a Relay,
Sounder, and Key. Closing the Key will operate the Relay. The Relay will
then operate the Sounder in turn.]
The tension of the spring may be adjusted by turning the screw with a
screw-driver. If the armature tends to stick to the magnet poles fasten
a small piece of paper to the poles with some shellac.
The terminals of the magnets are connected to two binding-posts marked
_A_ and _B_. The binding-posts marked _C_ and _D_ are connected
respectively to the contact clip and the brass bearing on the top of the
wooden support.
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