The boy's book of trades and the tools used in themAnonymous
General
The boy's book of trades and the tools used in them
Anonymous
Industrial arts -- Juvenile literature; Vocational guidance -- Juvenile literature
The method of _making moulds_ for casting iron has already been
mentioned, and those employed by the Brassfounder are quite similar, the
tools used by the mould maker being the _trowel_, _mallet_, _rule_, and
_sand hook_, the _shovel_ for removing the sand, the _brush_ for sweeping
the surface, the _bellows_ for blowing off the dust, and the _compasses_
for measuring accurately.
[Illustration: Brush. Sand Hook. Compasses. Bellows. Shovel. Rule.
Trowel. Mallet.]
The principal materials for making foundry moulds for brass castings are
fine sand and loam mixed in various proportions, according to the nature
of the work. New sand is used for fine castings, old sand for ordinary
work. The requisite external support is given by a couple of shallow
rectangular iron frames without tops or bottoms, called _flasks_ or
_casting boxes_.
The two halves constituting a casting box carry ears corresponding
exactly with one another, one set pierced with holes, the other furnished
with points entering truly into these holes, and which may be made fast
in them by cross-pins or wedges. One of the flasks is laid face downward
on a board longer and wider than it, and is then rammed full of moulding
sand; the surface is struck off level with a straight metal bar or
scraper, a little loose sand is sprinkled upon it, and another board
of proper size placed over it and rubbed down close. The two boards
and the flask contained between them are turned over and the top board
is taken off; the clean surface of moist sand now exposed is dusted
over with perfectly dry fine parting sand, or very fine red brickdust.
The patterns or models are now properly arranged on the surface of the
same, the cylindrical or thick parts being partly sunk in the latter,
and care being also taken to leave sufficient space between the several
patterns to prevent one part breaking into the other, and also passages
or _ingates_, by which to pour in the metal and allow the air to escape.
The patterns are arranged on both sides a central passage or runner,
technically called a _ridge_, from which again small lateral passages
are made, leading into every section of the mould. The general surface
is then properly arranged with the aid of small _trowels_, and a little
fine parting sand or brickdust is shaken over it. When this has been
accomplished, the upper part of the flask is fitted to the lower by the
pins, and then also rammed full of mould sand. The fine dry parting sand
or brickdust serves to prevent the two halves from sticking together. A
board is now placed on the top of the upper half, and struck smartly in
different places with a mallet, after which the upper half and its board
are lifted up very gently and quite level, and then turned over, so that
the upper half rests inverted on its board. The models are next removed,
and channels scooped out from the cavities left by them to the hollows
or pouring holes (_ingates_) at the end of the flask. Solid _cores_ of
Public-domain text, read in full here on John Shaqi.
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