The boy's book of trades and the tools used in themAnonymous
General
The boy's book of trades and the tools used in them
Anonymous
Industrial arts -- Juvenile literature; Vocational guidance -- Juvenile literature
sand or metal are adjusted in the proper places when the article is
required to be cast hollow (brass cocks, for instance), and also iron
rails intended to have brass heads cast on them, or such other articles
of iron as are required to be solidly united with the brass. The faces of
both halves are now finally dusted with waste flour or meal dust; the two
halves are then replaced upon each other, and the box is fixed together
by screw clamps. The moulds for _fine castings_ (articles with ornamental
surfaces, as screens, sconces, bell-levers, &c.) are faced with various
fine substances, such as charcoal, loamstone, rottenstone, &c. that
they may retain a sharp impression; after which they are most carefully
dried. For ordinary work it is generally considered better that the sand
should retain a little moisture, though great care must be taken in this
respect, to guard against the danger of explosion.
[Illustration: Braces. Set Moulds. Cores.]
The _mould_ then is a square frame, mostly of iron, filled with peculiar
dark red sand, which is pressed into a firm mass, in which the patterns
of the casting are imbedded and their perfect shape impressed. The
casters work at a large _trough_ filled with the sand, and the workshop,
with its forge, has some resemblance to a bakehouse where black bread
is being kneaded into loaves. The first mould is made for what is called
the “odd side” of the pattern—that is to say (in solid castings), the
lower, or inferior side—and this serves as a sort of pattern to which
the moulder refers in fine castings. The pattern being lifted off or
out as soon as the sand-mould is sufficiently solid, the whole surface,
in which the chasing of the pattern is clearly defined, is dusted with
bean-floor or pounded “pot” first, and afterwards with loam, sand,
charcoal, or coal-dust. This has the effect of making a smooth surface,
and effectually filling the interstices in the sand, so as to prevent any
raggedness in the casting. Each mould, or rather the two sides of the
mould, are then placed near the surface and slightly baked, a channel
having been made in the edge of each for conducting the melted metal
to the pattern. The two sides are then placed together and held firmly
by their pins and sockets, and the mould is ready for the casting. The
“pots,” or crucibles of greyish clay, which turn red by the action of
the fire, are in the furnaces like so many tall flower-pots. The dirty
yellowish brass ingots, made on the premises at a large mixing furnace,
having been first placed across the tops of the pots, that they may
expand before being melted, are about twenty minutes afterwards reduced
to a molten mass, above which hovers a light sea-green flame mingled with
streaks of brilliant colour, like the water from a dyehouse; meanwhile
the moulds have been placed in a slanting position, with the opening in
the side upwards, against a bank of sand or brickwork, and everything is
prepared for pouring.
Public-domain text, read in full here on John Shaqi.
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