The manufacture of earth colours : $b With thirty-one illustrationsBersch, Josef
Science
The manufacture of earth colours : $b With thirty-one illustrations
Bersch, Josef
Coloring matter; Pigments
For successful levigation it is essential that the charge should be
in a sufficiently fine condition at the outset. Clayey raw materials
require no preliminary treatment other, perhaps, than passing them
through a disintegrator, whereas hard, crystalline substances must
first be ground in a wet mill, such as an edge-runner mill with
stationary bed, into which the materials are fed with an admixture of
water, provision being made for keeping the charge under the runners
all the time. The crushed material is screened previous to levigation.
In the levigation process a few vessels of large size are preferable
to a number of small ones. The nature of the material will determine
whether any stirrers are required or not, these being unnecessary in
the case of the pigmentary earths, which naturally remain a long time
in suspension and therefore do not require stirring up.
The pulpy levigated material is taken out of the tubs, etc., drained
(if necessary) and dried. The draining may be effected in bags, or--in
large plants--filter presses or hydro-extractors. In these latter
instances, pumps will be provided for feeding the sludge direct to
the presses, and conveyors for delivering the pressed material to the
drying-plant.
DRAINING AND DRYING
The levigated colour earths form a stiff pulp containing a large
quantity of water, which can be eliminated in various ways. Usually,
the mass is dried by spreading it out thinly on boards and leaving it
exposed to the air until it has become solid; or else it is only left
long enough to acquire the consistence of a thick paste, which is then
shaped into cones or blocks, which are allowed to dry completely in an
airy place. If the colours are to be sold in the form of powder, the
dried lumps are crushed.
To accelerate drying, the pulp may be put through a hydro-extractor, or
dried in hot-air stoves or rooms. As, however, this last method entails
special appliances and also expenditure, this acceleration is only
resorted to when rendered necessary by special conditions.
_The Hydro-extractor._--When a substance is set in rapid rotation, it
tends to fly away from the centre at which the rotational force is
applied. The centrifugal force thus coming into action increases with
the velocity of rotation and with the distance of the substance from
the axis of rotation.
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