The Manufacture of Paper: With Illustrations, and a Bibliography of Works Relating to Cellulose and Paper-MakingSindall, R. W. (Robert Walter)
History
The Manufacture of Paper: With Illustrations, and a Bibliography of Works Relating to Cellulose and Paper-Making
Sindall, R. W. (Robert Walter)
Papermaking
_Colouring the Paper._--The pulp is brought to any desired tint by
the addition of mineral pigments or aniline dyes to the contents of
the engine. The latter soluble dyes, however, are seldom used for
high-class rag papers. Prussian blue, ultramarine, and smalts are
chiefly used for this purpose, giving toned blue, azure, and blue laid
papers.
[Illustration: FIG. 14.--The Hand Mould showing Frame and Deckle.]
_Making the Paper._--The beaten pulp, when duly prepared, is run from
the engine into store tanks known as stuff chests, ready for the
actual manufacture. The pulp properly diluted with water is strained
through special screens to remove any insufficiently beaten material
and any impurities present, after which it is run off into the vat, a
square-shaped vessel built of wood or stone.
The apparatus used in forming the sheets is called a _hand mould_.
The mould is a rectangular frame of mahogany upon which is stretched
tightly a fine wire cloth, the surface of the latter being kept flat
by a coarser wire cloth fixed underneath, supplemented by wedge-shaped
pieces of wood. A second frame called the _deckle_ fits on to the mould
in such a manner as to form a shallow tray, the bottom of which is the
fine wire cloth.
The vatman takes up the mould with both hands and dips it into the
vat full of pulp in a slanting position, drawing it through the stuff
towards him in a peculiar manner and lifting it out from the vat with
a definite quantity of the mixture in the frame. As the water drains
away from the pulp, through the wire cloth, he imparts a shaking motion
to the mould in order to cause the fibres to "felt" properly, this
felting or interlacing of the fibres being an essential feature in the
manufacture of a good sheet of paper. When the water has drained away
sufficiently from the pulp, the vatman removes the deckle from the
mould and passes the latter over to the coucher, who takes the mould,
reverses it, and presses the contents, which may now be described as a
wet sheet of paper, down on to a damp piece of felt, by which means the
paper is transferred to the felt. He returns the mould to the vatman,
who meanwhile has made another sheet with a duplicate mould, and then,
having laid a second felt upon the wet sheet of paper, he proceeds to
transfer the next sheet of paper to the second felt. This process is
continued until a pile is formed consisting of wet sheets of paper
alternated with pieces of felt.
The pile is at once submitted to great pressure in the hydraulic press,
and the excess water slowly forced out, while at the same time the
sheets are compressed and thus "closed up," as it is termed. When all
the excess water has been removed as far as possible, the pile is taken
away and the sheets of damp paper taken out, the felts being placed in
one pile ready for further use, and the sheets of paper in a second
ready for the next process.
Public-domain text, read in full here on John Shaqi.
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