The Romance of War Inventions: A Description of Warships, Guns, Tanks, Rifles, Bombs, and Other Instruments and Munitions of Warfare, How They Were Invented & How They Are EmployedCorbin, Thomas W.
History
The Romance of War Inventions: A Description of Warships, Guns, Tanks, Rifles, Bombs, and Other Instruments and Munitions of Warfare, How They Were Invented & How They Are Employed
Corbin, Thomas W.
Inventions; Military art and science; Naval art and science
It will be noticed that one of the virtues of the process is its economy
in fuel. During the whole time that the metal is in the converter, from
twenty to thirty minutes, no fuel is used to keep it hot. The reason for
that is that the carbon which is being got rid of is acting as fuel. It
is burning with the air which is driven through, thereby generating
heat.
In Bessemer's early days, it was arranged that he should attend a
meeting of ironmasters at Birmingham to explain his new process. On the
morning of his lecture two eminent ironmasters were breakfasting
together in a Birmingham hotel when one exclaimed to the other, "What do
you think, there is a fellow coming here to-day to tell us how to make
steel without fuel." To this eminent South Wales ironmaster the proposal
seemed preposterous but it was true all the same.
Although vast quantities of steel are made by the Bessemer process there
is another one of equal importance known as the Siemens-Martin
Open-hearth process. In this the molten metal is kept in a huge bath
practically boiling until the carbon has been reduced to the required
amount. Perhaps the most interesting feature about it is the way in
which fuel is saved by what is called the "regenerative" method due to
that versatile genius Sir William Siemens.
The open-hearth, as it is termed, is a huge rectangular chamber of
firebrick with a firebrick roof, and doors along one side just under the
roof through which the process can be watched and new materials be added
from time to time.
The fire is some way away and not underneath as one might perhaps
expect. Now if a deep coke fire is fed with insufficient air it does not
give off carbonic acid such as usually arises from a fire, and which as
everyone knows will not burn, but a gas called carbon monoxide which
will burn very well. So the fire-place for these furnaces is constructed
in such a manner as to produce carbon monoxide, which then passes
through a huge flue to one end of the open-hearth. Here it meets air
coming through another flue and the two combining burst into flame over
the metal.
The hot gases resulting from this burning pass out through a flue at the
other end of the hearth to a tall chimney which causes the necessary
draught, but on their way they pass through a chamber loosely filled
with bricks. Consequently the hot gases only reach the open air after
having given up much of their heat to these bricks.
Public-domain text, read in full here on John Shaqi.
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