For a number of years steel sills and under frames had furnished a
staunch foundation for all cars manufactured by the Pullman Company for
its operation. Further strengthened by steel vestibules, it is to be
doubted if the all-steel car offered any very material increase in the
safety already afforded to the passengers. But the change which the
steel car brought in the process of manufacture was radical in the
extreme. The first Pullman cars, and in fact every car up to and through
the nineties, was of all-wood construction. Wood-making machinery filled
the great shops at Pullman; carpenters and cabinet-makers numbered a big
percentage of the pay roll. It was a wood-working industry. At one fell
stroke the old order changed to the new. The songs of the band-saw and
the planer were stilled and in their stead rose the metallic clamor of
steam hammer and turret lathe, and the endless staccato reverberation of
an army of riveters. Ponderous machines to bend, twist, or cut a bar
or sheet of steel filled the vast workrooms. An army of steel workers,
Titans of the past reborn to fulfill a modern destiny, fanned the flames
in their furnaces and released the leash of sand blast, air hose, and
gas flame.
[Illustration: This machine is at work punching holes for screws etc. in
the steel for the inside finish]
[Illustration: This great power press is engaged in shaping the steel
panelling for the inside finish of the car]
But fascinating as unquestionably was the work of the patient artisans
who inlaid the beflowered Eastlake Pullman or the Moorish cars of
another day, there is equal romance in the product of the modern worker
who builds these rolling hostelries of steel. Under the high glass roof
the tumult of ponderous machines fills the air with pandemonium. At one
side of one of the main aisles a half dozen great steel girders, like
keels for giant ships, lie on the floor. These are the mighty box
girders, eighty-one feet in length and weighing over nine tons each,
which will form the backbone of future Pullmans. To each of these
girders, or sills, are riveted plates, angles, and steel castings which
extend the full length of the car and platforms, as well as floor
beams, cross bearers, bolsters, and end sills of pressed steel. On this
foundation the side sills are riveted, steel beams that run the entire
length of the car.
When this gray mass of steel is finally riveted together with its
coverplates, tieplates, and floorplates, the underframe of the car is
completed--an almost indestructible foundation which alone weighs 27,365
pounds. On this underframe the superstructure or frame is erected to
form the body of the car. This frame is composed of pressed steel posts
and plates forming for each side a complete girder which would by itself
alone carry the entire weight of the loaded car.
Public-domain text, read in full here on John Shaqi.
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