The roof deck is separately assembled, and as soon as the superstructure
of the car is ready it is swung up by a crane and dropped into place.
Like the rest of the car, the roof is of steel, braced and riveted to
defy the greatest possible strains. The ends and vestibules are now
built on, piece by piece, until the skeleton of the car is complete. The
vestibules are particularly imposing, for on each side, framing the side
doors through which the passengers enter the car, are giant beams of
steel so built into the construction of the frame that only under most
extraordinary circumstances could the force of a collision crush the
vestibule or the car behind it.
The trucks which carry this tremendous burden of steel are marvels of
strength and efficiency. Each of the two trucks has six steel wheels
weighing nine hundred pounds apiece. Added to this is the weight of the
three six hundred pound axles, the two steel castings which form
the framework for the trucks together with the bolsters, springs,
equalizers, and brake equipment--a total weight of 42,000 pounds for the
trucks alone, contributed to the total weight of the car.
[Illustration: Riveting the underframe]
[Illustration: The steel end posts in position, providing strongest
possible protection in case of collision]
The car is now subjected to a thorough sand-blasting, a process that
removes every particle of scale, grease, or dirt and leaves the steel in
perfect condition to receive the first coat of paint and the insulation.
To the passenger, the presence of the steel construction is
apparent, but the insulation, which forms a vital factor in the car's
construction, can be seen only during the process of building. Composed
of a combination of cement, hair, and asbestos, this insulating material
is packed into every cubic inch of space between the inner and outer
shells of the roof and sides, forming a perfect non-conductor to protect
the passengers against the biting cold of winter or the heat of summer
sunshine. A similar cement preparation is next laid on the floor,
combining the quality of a non-conductor of heat and cold with sanitary
qualities invaluable as an aid in maintaining the cars in a strictly
sanitary condition.
Public-domain text, read in full here on John Shaqi.
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