Tobacco Leaves: Being a Book of Facts for SmokersBrennan, William Augustine
HistoryChristian
Tobacco Leaves: Being a Book of Facts for Smokers
Brennan, William Augustine
Tobacco
In the factory the blocks are sorted and then undergo a sweating process
in steam vats for ten to twelve hours. This steaming gives the wood the
familiar brown-yellow tint of the natural briar root uncolored. After
sweating the blocks are sent to the drying room as all traces of moisture
must be removed. This usually takes several months. For pipe making the
workman selects his block and roughly trims it to size. It is then placed
in the frazing machine. This usually has three cutters revolving at very
high speed, making several thousand revolutions per minute. The center
cutter shapes out the block and the outer knives cut away the wood on the
outside so as to form the block roughly into the shape of a pipe bowl and
stem. This is then placed in a special lathe for cutting irregular forms.
It is usual to fit in it a metal pattern of the particular shape chosen
for the pipe. A circular cutting tool is set in motion and the briar
block, which turns with the metal pattern, is mechanically cut to the
exact shape of the pattern. After cutting, the pipe passes to the
sandpapering machines where both inside and outside are thoroughly
treated, and it gets a first polishing or smoothing on a pumice stone
wheel. The next process is the boring of the stem which is done in a
drilling machine by a steel wire having a cutting top rapidly turned by a
lathe. The thread on the end of the stem for the mouthpiece is formed by a
special machine. The pipe is then ready for polishers and finishers. It is
first sandpapered four times, twice with rough and twice with fine on
revolving wheels. Unless the wood is to be left its natural color, it is
dropped into a vat of stain until it acquires the color desired. After
drying it is ready for "buffing." A "buff" is a wheel made of many layers
of cloth, leather, etc., which revolves very rapidly. For pipe buffing
these buffs are usually Tripoli buff, sheepskin buff, muslin and cotton
flannel buff. The Tripoli takes off any sediment held by the edges of the
grain. The sheepskin buff burns the color fast into the wood. The muslin
and cotton bring out the grain and gives the wood its final delicate
lustre and finish, which are done when the stem and mountings have been
put on. The pipes are then ready for final stamping with name and packing.
The process is much the same with all other hard woods. Pipe factories are
found in most countries. French briar pipes are justly celebrated, but the
American pipes are better made.
Within recent years calabash has come into vogue to a large extent as a
pipe making material. The calabash is a South African squash and has a
special softness of flavor. The curved stem end of the calabash is used,
being lined with plaster of Paris, and quite a large trade has sprung up
in South Africa in growing calabash for the pipe trade, the principal
point being Cape Town.
THE PIPE STEM
Public-domain text, read in full here on John Shaqi.
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