The masonry lining of a tunnel may be described as consisting of two or
more segments of circular arches combined so as to form a continuous
solid ring of masonry. To direct the operations of the masons in
constructing this masonry ring, templates or patterns are provided which
show the exact dimensions and form of the sectional profile which it is
desired to secure. These patterns or templates will vary in number and
construction with the form of lining and the method of excavation
adopted. Where the excavation is fully lined on all four sides, the
masonry work is usually divided into three parts,--the invert or floor
masonry, the side-wall masonry, and the roof-arch masonry. At least one
separate pattern has to be employed in constructing each of these parts
of the lining; and they are known respectively as ground molds, leading
frames, and arch centers, or simply centers. In the following paragraphs
the form and construction usually employed for each of these three kinds
of patterns is described.
=Ground Molds.=--Ground molds are employed in building the tunnel
invert. They are generally constructed of 3-inch plank cut exactly to
the form and dimensions of the invert masonry as shown in Fig. 38. To
permit of convenience of handling in a restricted space, they are
generally made in two parts, which are joined at the middle by means of
iron fish-plates and bolts. Either one or two ground molds may be
employed. Where two molds are used they are set up a short distance
apart, and cords are stretched from one to the other parallel to the
axis of the tunnel, by which the masons are guided in their work.
Extreme care has to be taken in setting the molds to ensure that they
are fixed at the proper grade, and are in a plane normal to the axis of
the tunnel. Where only one ground mold is employed, the finished masonry
is depended upon to supply the place of the second mold, cords being
stretched from it to the single mold placed the requisite distance
ahead. The leveling and centering of the molds is accomplished by means
of transit and level.
[Illustration: FIG. 38.--Ground Mold for Constructing Tunnel Invert
Masonry.]
[Illustration: FIG. 39.--Combined Ground Mold and Leading Frame for
Invert and Side Wall Masonry.]
Two modifications of the form of ground mold shown by Fig. 39 are
employed. The first modification is peculiar to the English method of
excavation, and consists in combining the ground mold with the leading
frame for the lower part of the side walls, as shown by Fig. 39. The
second modification is employed where the two halves or sides of the
invert are built separately, and it consists simply in using one-half of
the mold shown by Fig. 38. When the last method of constructing the
invert masonry is resorted to, extreme care has to be observed in
setting the half-mold in order to avoid error.
[Illustration: FIG. 40.--Leading Frame for Constructing Side Wall
Masonry.]
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