A Practical Handbook on the Distillation of Alcohol from Farm ProductsWright, F. B. (Frederic B.)
Science
A Practical Handbook on the Distillation of Alcohol from Farm Products
Wright, F. B. (Frederic B.)
Alcohol; Alcohol, Denatured
The mixture of crushed grain and water is now stirred for 10 minutes and
then left to subside for half an hour. It is then stirred again and the
mixture left to steep for 30 or 40 hours, depending on the temperature of
the atmosphere, the dryness of the grain, and the character of the water.
In very warm weather the water should be changed every few hours by
running it off through a hole in the bottom of the tub and running in
fresh at the top. This prevents fermentation setting in prematurely.
When the grain swells, and yields readily between the fingers it has been
sufficiently steeped, and the water is run off. This is an old method of
gelatinizing grain, but a better is by the use of cookers or high
pressure steamers as described for potatoes.
=Mashing.= This consists in mixing the coarse flour with malt and then by
means of certain operations and mechanisms bringing it to a condition
most favorable to fermentation through the action of yeast. The mixing of
the raw flour with barley or other malt effects the conversion of the
starch of the grain into maltose. The yeast afterwards converts this
maltose into sugar.
=Saccharifying.= To effect the action of the diastase of the malt on the
grain, in the old methods, boiling water must be poured into the vat
until the temperature of the mass reaches about 140∞ to 168∞ F., the
whole being well stirred meanwhile; when this temperature has been
reached, the vat is again covered and left to stand for four hours,
during which time the temperature should, if possible, be maintained at
140∞ F., and on no account suffered to fall below 122∞ F., in order to
avoid the inevitable loss of alcohol consequent upon the acidity always
produced by so low a temperature. In cold weather the heat should of
course be considerably greater than in hot. It should be also remarked
that the greater the quantity of water employed, the more complete will
be the saccharification, and the shorter the time occupied by the
process.
Having undergone all the above processes, the wash is next drawn from the
mash tub into a cistern, and from this it is pumped into the coolers.
When the wash has acquired the correct temperature, viz., from 68∞ to 78∞
F., according to the bulk operated upon, it is run down again into the
fermenting vats situated on the floor beneath. Ten to twelve pints of
liquid or 5-1/2 to 6-1/2]** fraction] lbs. of dry brewer's yeast are then
added for every 220 lbs. of grain; the vat is securely covered, and the
contents are left to ferment. The process is complete at the end of four
or five days, and if conducted under favorable conditions there should be
a yield of about 6-1/6 gallons of pure alcohol to every 220 lbs. of grain
employed.
There are a number of different methods of mashing, having each its
advantages, and applicable to particular varieties of grain.
We will first consider the mashing of the steeped grain in general by one
of the older and simpler processes.
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