A Practical Handbook on the Distillation of Alcohol from Farm ProductsWright, F. B. (Frederic B.)
Science
A Practical Handbook on the Distillation of Alcohol from Farm Products
Wright, F. B. (Frederic B.)
Alcohol; Alcohol, Denatured
As previously stated, mashes to-day are mostly prepared by steaming and
disintegrating in a mash cooker of the type shown in Figs. 1 and 41 or in
Henze steamers, from which the mash is blown into the preparatory mash
vat, where it is stirred and brought to the proper temperature for
fermentation. A convenient arrangement of mash cooker, coolers, pump and
vats is shown in Fig. 1. Where Henze steamers are used they are arranged
in batteries, the blow-off pipes being connected to the preparatory mash
vats. These are preferably provided with water cooled stirrers consisting
of a frame of straight and vertical tubes mounted on a tubular arm
projecting from a tubular shaft, and rotated in a horizontal plane within
the closed mash vats, by suitable gears. The rotation of the arm stirs
and automatically mixes the mash while cooling it. Another form of cooler
is shown diagrammatically in Fig. 4.
Whatever form of cooling apparatus is used, attention should be paid to
the ease with which the stirrers or tubes can be kept clean, and to the
strength of the apparatus, gears, etc. Concentrated or thick mashes
require that the stirrers be of massive construction, capable of being
rapidly rotated in the liquid.
In preparatory mash vats for use with concentrated mashes, means must
also be provided for clearing the mash. These mash cleaners and husk
removers usually form part of, or are attached to the vat itself and are
driven by gearing from the main shaft carrying power to the mashing room.
A good idea of the general arrangement and correlation of the various
apparatus of a plant may be gathered from the sectional view of a grain
distillery shown in Fig. 55. It will be seen from this that the mashing
apparatus, steamers and mixers are located on the several floors of one
building and in such relation to each other that the several operations
of saccharifying are carried on in a continuous movement of mash towards
the fermenting vats.
[Illustration: FIG. 55.--Continuous Grain Alcohol Distillery--Barbet's
System.]
Adjoining the fermenting vat room is a section of the plant given up to
the manufacture of pure yeast and this and the fermenting rooms are level
with the ground, have solid walls whereby a uniform temperature is
obtained, and plenty of space for proper ventilation of the vats. A
gallery traverses the room about midway the height of the vats so that
convenient access may be had to them. The distilling room is high enough
to allow for the setting of the various columns, separators and
condensers at their proper heights relative to each other, and should
be so arranged as to its several floors or stages that access to the
various pipes and apparatus may be easily had. The steam generator for
the column is located in an adjacent room.
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