A Text-book of Paper-makingCross, C. F. (Charles Frederick)
Science
A Text-book of Paper-making
Cross, C. F. (Charles Frederick)
Paper industry; Papermaking
A very convenient form of carbonate of soda has lately been introduced
by Messrs. Gaskell, Deacon & Co., which goes by the name of “Crystal
Carbonate.” It is obtained in the form of minute crystals of the
mono-hydrate, Na_{2}CO_{3} + H_{2}O. It contains 50 per cent. of
alkali (Na_{2}O), and possesses this advantage over soda-ash, that
is dissolves readily in water without forming a hard cake. It is
much cheaper in proportion than soda crystals, as the expense of
crystallisation and carriage is saved. The latter contain only 21·68
per cent. Na_{2}O, 62·93 per cent. of their weight consisting of water
of crystallisation. One hundred parts of soda crystals are equivalent
to 43·36 parts of the “Crystal Carbonate.”
An excess of soda should be carefully avoided, as it consumes an
equivalent quantity of alum (see below): on the other hand, it is very
essential that the rosin should be completely dissolved, otherwise
small particles are sure to find their way into the pulp, and would
form clear transparent specks in the finished paper.
The boiling being completed, the charge is run off into iron tanks
and allowed to settle; the soap forms a semi-solid mass, while a
dark-coloured liquor, containing the impurities of the rosin, rises
to the surface, and can thus be removed. The soap so purified is next
dissolved in hot water containing a small quantity of carbonate of
soda, in case complete solubility has not been attained, and is then
mixed with a quantity of starch paste prepared in a separate vessel
by dissolving starch in boiling water. The mixture is then carefully
sieved and is ready for use.
The proportion of starch to rosin differs in nearly every mill, and
also the quantity of size to be added to the beater varies according as
the paper is required to be soft or hard-sized. About 3 parts of starch
to 1 of rosin, and between 3 or 4 lbs. of the mixture to 100 lbs. of
pulp may be considered an average quantity. Some manufacturers prefer
to add the {139} starch and rosin size to the engine separately;
others again do not dissolve the starch in water, but merely make it up
to a thin paste, in which state it is added to the pulp. This method is
employed by makers of very fine papers, as it is said to give a certain
feel to the paper which cannot be obtained in any other way. The method
is costly, as only a small proportion of the starch added is actually
found in the paper.
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