America's Munitions 1917-1918United States. War Department
History
America's Munitions 1917-1918
United States. War Department
United States. Army -- Supplies and stores; Weapons; World War, 1914-1918 -- United States -- Equipment and supplies
The limbers were manufactured by the Maxwell Motor Car Co., which had
orders to turn out 2,575 of them. The first deliveries of limbers came
in September, 1918, and seven a day were being turned out in October, a
total of 273 having been completed by the day of the armistice. A month
later the number of completed limbers totaled 587.
It was in the making of the recuperator systems that the greatest
problems were presented. No mechanism at all similar to this had ever
been made in this country. No plant was in existence here capable of
turning out such a highly complicated, precise, and delicate device.
Finally, after much Governmental search and long negotiation, the
Dodge Bros., of Detroit, motor car builders, agreed to accept the
responsibility. In this effort they built and equipped the splendid
factory, costing $10,000,000, described elsewhere.
This howitzer recuperator is turned out from a solid forging, weighing
3,875 pounds, but the completed recuperator weighs only 870 pounds.
Each cylinder must be bored, ground, and lapped to a degree of fineness
and accuracy that requires the most painstaking care.
Difficulties of almost every sort were experienced with the forgings
and other elements of the recuperators. The steel was analyzed and its
metallurgical formulas were changed. The work of machining proceeded
favorably until the very last operation--that of polishing the interior
of the long bores to a mirrorlike glaze and still retaining the extreme
accuracy necessary to prevent the leakage of oil past the pistons. Such
precision had been theretofore unknown in American heavy manufacture.
Until the many processes could be perfected, the deliveries were held
back.
Even with the delivery of the first recuperator, difficulties did not
vanish. This mechanism has no adjustments which can be made on the
field, but depends for its wonderful operation upon the extreme nicety
of the relation of its parts. It required the alteration of certain
small parts before the first trial models could be made to function.
However, all obstacles and difficulties were finally overcome, and
in the plant that had been erected during the bitter cold of one of
our severest winters, and with practically entirely new machinery
and workmen, production got under way, and the first recuperator was
delivered early in July, 1918, nine months after the contract was
signed. Production in quantity began to follow shortly after that
month, and by November an average of 16 recuperators a day was being
turned out. Of the 3,120 recuperators contracted for, 898 had been
finished when the armistice was signed, and this quantity was increased
to 1,238 one month later.
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