American Beer: Glimpses of Its History and Description of Its ManufactureThomann, G. (Gallus)
History
American Beer: Glimpses of Its History and Description of Its Manufacture
Thomann, G. (Gallus)
Beer; Brewing industry -- United States
[Sidenote: COOPERAGE]
Cooperage is no longer a handicraft in America; the inventive genius
of our people, to which we owe the greater part of the progress
that has placed us at the head of civilized nations in point of
machine-building, has virtually wiped out the cooper’s handicraft,
and given us, in its stead, a half-dozen enormous manufacturing
establishments, in which nearly all the barrels required by brewers
and distillers are made by machine. There was a time when nearly
every brewer had at least a smattering of the cooper’s art, and when
the cellar men, employed in breweries, had to produce satisfactory
evidence of having passed through the regular course of training
prescribed for apprentices and journeymen by the ancient and honorable
guild of coopers. Although this is now all changed, yet in so large
an establishment as the one we are describing, the employment of a
considerable force of coopers is indispensable. The large casks and
vats, ranging in capacity from 50 to 800 barrels, which fill the
cellars of the brewery, number about 1,500, and there are about 100,000
packages—_i.e._, barrels of thirty-one gallons, and half, quarter and
sixth barrels—in constant use; and a considerable reserve stored away
for emergencies. The coopers keep an accurate account of these packages
and vessels, examine them from time to time, and make such repairs as
their condition may require.
The pitching of barrels, which serves the two-fold purpose of
facilitating the process of cleaning and preventing the beer from
acquiring a smell of the wood, is performed periodically, with such
methodical regularity that not a single package can escape this fiery
ordeal. The pitching yard, enclosed by a wall, is the scene of this
part of the cooper’s task; here, too, manual labor forms only an
adjunct to steam power. Four large cask-rollers, and many smaller ones,
all driven by a steam engine of ten-horse power, a pitch oven and a
pitch cauldron take the place of the single implements with which, in
former days, the cooper used to perform this work. After the liquid
pitch has been poured into the casks, the latter are placed upon the
moving rollers and continually rotated, by which process the pitch is
evenly spread over the inner surface of the barrels and kegs.
The manufacture of brewers’ pitch yields a considerable income to an
important industry, and is of no small benefit to the producers of
the raw material. A number of substitutes for pitch have been offered
in the market, and some of them, especially one made of the residuary
substances obtained in the process of refining petroleum, possess
many qualities lacking in pitch; but here the conservative spirit of
the brewers prevails against innovation, for none of the substances
have that peculiar, although exceedingly faint, flavor for which the
ordinary pitch is so highly prized by both the brewer and the drinker.
Public-domain text, read in full here on John Shaqi.
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