=139. Formation of the Cables.=—At the present time suspension-bridge
cables are made by grouping together in one cylindrical mass a large
number of so-called strands or individual small cables, each composed
of a large number of parallel wires about one sixth of an inch in
diameter. The four cables of the New York and Brooklyn Bridge are each
composed of 19 strands, each of the latter containing 332 parallel
wires, making a total of 6308 wires, the cables themselves being
15½ inches in diameter. The wire is No. 7 gauge, i.e., 0.18 inch in
diameter. In the new East River Bridge each of the four cables is 18¼
inches in diameter and contains 37 strands, each strand being composed
of 208 wires all laid parallel to each other, or a total of 7696 wires.
The size of the wire is No. 6 (Roebling) gauge, i.e., 0.192 inch in
diameter. These strands are formed by laying wire by wire, each in
its proper place. The strands are then bound together into a single
cable, around which is tightly wound a sheathing or casing of smaller
wire, 0.134 inch in diameter for the New York and Brooklyn Bridge. The
tightness of this binding wire insures the unity of the whole cable,
each wire having been placed in its original position so as to take a
tension equal to that of each of the other wires. The suspension-rods
are usually of wire cables and are attached by suitable details to the
lower chords of the stiffening truss, also by specially designed clamps
to the cable. The stiffening trusses are usually built with all riveted
joints, so as to secure the greatest possible stiffness from end to
end. The stiffened suspension bridge has been shown by experience, as
well as by theory, to be well adapted to carry railroad traffic over
long spans.
=140. Economical Limits of Spans.=—In the past, suspension bridges
have, in a number of cases, been built for comparatively short spans,
but it is well recognized among engineers that their economical use
must be found for spans of comparatively great length. While definite
lower limits cannot now be assigned to such spans, it is probable that
with present materials of construction and with available shop and
mill capacities the ordinary truss-bridge may be economically used up
to spans approximately 700 to 800 feet, and that above that limit the
cantilever system is economically applicable to lengths of span not yet
determined but probably between 1600 and 2000 feet. The special field
of economical employment of the long-span stiffened suspension bridge
will be found at the upper limit of the cantilever system. So far as
present investigations indicate, the stiffened suspension type of
structure may be employed to advantage from about 1800 feet up to the
maximum practicable length of span not yet assignable, but perhaps in
the vicinity of 4000 feet. Obviously such limits are approximate only
and may be pushed upward by further improvements in the production of
material and in the enlargement of both shop and mill capacity.
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