Condensation by formaldehyde was the first method used. The procedure is
given by the Austrian patent 58,405. A phenol, _e.g._ crude cresylic
acid, is heated with the equivalent amount of sulphuric acid for a few
hours to 100°-210° C., cooled, and formaldehyde added slowly whilst
cooling and stirring, in the proportion of one molecule of formaldehyde
to 2 molecules of phenol. The free mineral acid is neutralized, and the
resulting product is the syntan "Neradol." By this procedure only
water-soluble products are obtained, but an alternative process is to
heat the phenols in slightly acid solution, and then to render soluble
the resinous products obtained by treating with sulphuric acid. The
proportion of formaldehyde to phenol used led Steasny to conclude that
the resulting products were diphenyl-methane derivatives which
polymerize to form molecules of considerable size. The formaldehyde
supplies the "carbon bridge." This view was criticized by A. G. Green as
too simple, and he suggested the alternative theory that polymerization
does not take place at all, but that more advanced or higher
condensation products are formed; he thought that o-hydroxy-benzyl
alcohols were first produced, that these condensed with another
molecule, and afterwards the process was repeated. The result was a
"colourless dyestuff." This view receives some support from the other
types of method of manufacture.
With the use of other condensing reagents the procedure may be as in the
process of the B.A.S.F. (Fr. pat. 451,875-6), thus: 225 parts of
o-cresol-sulphonic acid are heated to 60° C. for 4 hours with 262.5 parts
of phosphorus oxychloride. The excess of oxychloride is removed by
distillation under reduced pressure and the residue washed with dilute
hydrochloric acid.
Condensation by heat alone is illustrated by the method given in the
same patents, thus: phenol-p-sulphonic acid is heated to 130° C. for 24
hours under a pressure of 20 mm. or in a current of dry air at
atmospheric pressure. The product may be used direct or may be purified
by dissolving in water, neutralizing with caustic soda, filtering and
evaporating to dryness. A white powder is obtained which tans when its
solution is acidified. An alternative is to mix phenol with sulphuric
acid and heat the mixture to 140° C. for 72 hours under 20 mm. pressure
and purify as before.
Public-domain text, read in full here on John Shaqi.
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