Many of these lines of evolution in the methods of manufacture have been
previously discussed in their appropriate sections. They may all be
summarized as attempts at more economical production. Prominent amongst
them is the persistent effort to attain quicker processes. During the
last twenty-five years the time necessary to produce the heavy leathers
has been reduced from 12 months to as many weeks. The tendency is to
reduce the time further still, but this is of course increasingly
difficult to accomplish. On the other hand, it is more urgent to strive
in this direction than ever, because a needless week involves more
capital lying idle than ever before. Moreover, as most leather factories
are now large works, a saving even of 24 hours has become a serious item
in economic production. Hence in liming, bating, tanning, drying and in
warehousing there are increased efforts to make a quicker turnover.
A good illustration of this "speeding up" in modern tanneries is the
adoption by all large factories of much more rapid methods of extracting
tannin. On the old press-leach system liquors may be percolating through
the material for possibly a fortnight. The extract manufacturer reduces
this operation to about two days. Steam generated from the spent bark is
used to heat the extracting vats, and to work a vacuum pan or evaporator
whereby more water can be used and a more complete as well as a more
rapid extraction obtained. The evaporator also makes easy the
preparation of the strong liquors used in modern tanning.
Hand-in-hand with quicker production and manipulation are the attempts
to obtain a larger turnover. It is realized that the big business
attains cheap production. Even before the war the smaller factories were
disappearing. A small tannery must now either extend or close down. This
has been better realized in the heavy than in the light leather trades.
In the sole leather tanneries very often many thousand hides per week
are put into work, but in the glacé kid factories there is nothing yet
to correspond to the output of American glacé factories, which sometimes
reaches three or four thousand dozen a day.
Public-domain text, read in full here on John Shaqi.
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