Another feature of the modern evaporator is the "heater" or
"calorifier," by which the liquor to be evaporated is led in a
continuous rapid stream through heated tubes immediately prior to its
entry into the first effect. It is the aim of the heater to raise the
temperature of the liquor to the temperature of evaporation, and so to
avoid this being necessary in the first effect. The heater thus further
avoids stewing, ensures steady running, and effectively increases the
capacity of a machine.
It is noteworthy that superheated steam is not desirable for working an
evaporator. The principle of evaporation by steam is not merely that the
temperature of the liquor is raised to boiling point; it is that in the
condensation of the heating steam its latent heat is yielded to the
liquor being evaporated. To evaporate quickly, therefore, the heating
steam must condense rapidly. Hence, as superheated steam has a rate of
condensation 20-30 times slower than saturated steam, the latter is much
to be preferred. A slight superheating, however, may be justifiable
where the steam has any distance to travel before use. It is the fact
that it is the latent heat of steam which is mainly utilized which gives
steam its great practical advantage over hot non-condensable gases.
Steam in condensing yields an enormously greater number of heat units
per lb. than hot waste gases. Steam has also the advantage of more
constant temperature.
The capacity and efficiency of an evaporator depends upon a good many
factors, some of which are worthy of discussion at this point.
The transference of heat and the amount of evaporation are directly
proportional to the mean temperature difference between the heating
steam and the liquor being evaporated. These temperatures, however, both
vary somewhat, the steam losing part of its pressure and temperature as
it passes along the heating surface; the liquid generally increases in
temperature. The mean difference in temperature, moreover, is not the
arithmetic mean between the smallest and largest temperature
differences, but is given by the following expressions, which yield
results not wide apart:--
If [theta]{a} = temperature difference at commencement;
[theta]{e} = " " " end;
and [theta]{m} = mean temperature difference;
then
[theta]{m} = ([theta]{a} - [theta]{e}) /
log([theta]{a} / [theta]{e})
or = ([theta]{a} - [theta]{e}) /
[ n(1 - [nth root of]([theta]{e} / [theta]{a})) ]
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