_Type 4_.--This is a rapid process throughout. The hides are limed in
6-7 days with the help of sulphide, and "bated" by washing in warm water
and then in cold to which hydrochloric acid is gradually added,
finishing off again in tepid water. The hides are now coloured off in
paddles, put through a small handler round (11°-20°) for half a week,
and then split. The grains are drum tanned in a mixture of chestnut and
quebracho extract, over a period of about three days in which the liquor
is strengthened gradually from 30° to 50°. The fleshes are drum tanned
with the old grain liquors after strengthening with quebracho.
The split hide grains for bag work, after tanning, are drummed in
sumach, rinsed, drained, and oiled up to dry out, with some setting out.
After wetting back they are shaved if necessary, hand scoured, and
heavily sumached again to get a light even colour. The goods are slicked
out, oiled up to samm, reset and dried out. They are next stained,
sammed, printed by machine, dubbined or tallowed, "grained" (see Part
II., Section I.), brushed and rubbed with flannel.
REFERENCE.
Bennett, "Manufacture of Leather," pp. 202, 308.
SECTION X.--PICKING BAND BUTTS
It is the paradox of vegetable tannage that the less the pelt is tanned
the stronger is the leather produced. The manufacture of butts for
picking bands affords a good illustration. What is required is a leather
of maximum toughness, pliability and durability. Any factor reducing the
tensile strength of the leather is fatal. Hence, compared with most
other tannages, picking band butts are under-tanned. To ensure the
desired softness and pliability, moreover, it is necessary to have a
mellow liming, rather heavy bating, and a soft mellow tannage in sweet
and weak liquors. The required durability and the necessity for weak
liquors both point to oak bark as the most suitable tanning material,
assisted by some gambier in the early stages.
A good quality hide is chosen, and given a long and mellow liming of
about 15-16 days. The one-pit system may be used, and the hides are put
into an old lime for about five days with frequent handling and then
placed in a new lime which is made up in a pit containing about a foot
depth of the old liquor. After about twelve days another 1/3 cwt. of
lime may be added.
After unhairing and fleshing the goods are bated in pigeon dung for four
days at a temperature of about 78° F., handling twice on the first and
last days. The bating is stopped and the deliming completed by paddling
with boric acid (15 lbs. per 100 butts).
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