The leathers which receive a japanned or enamelled finish are usually
vegetable tannages, and so may be discussed at this stage. They are
popularly known as "patent" leather, but for no obvious reason. The
chief object is to obtain a leather with an exceedingly bright and
permanent gloss or polish, and this is attained by coating the leather
several times with suitable varnishes. The great difficulties are to
prevent the varnish cracking when the leather is bent or in use, and to
prevent it peeling off from the leather. Almost all classes of vegetable
tannage are japanned and enamelled. Hides are split and enamelled for
carriage, motor car and upholstery leathers, and enamelled calf, seal
and sheep skins are used for boot uppers, toe caps, dress shoes,
slippers, ladies' and children's belts, hat leathers, and so on. Broadly
speaking, a japanned leather is a smooth finish and is usually black,
whilst an enamelled leather is a grain finish with a grain pattern
worked up, and more often in colours. Hence japanned leathers are often
made from flesh splits or leathers with a damaged grain. It is in any
case advantageous to buff the grain lightly, for this permits the
varnishes to sink rather deeper and get a firmer grip, and avoids the
too sudden transition from phase to phase which is one cause of
stripping or peeling. Many flesh splits, however, are printed or
embossed to give an artificial grain and are then enamelled, which tends
to fix the embossed pattern.
Almost any method of preparing dressing hides for upper or bag work will
yield a suitable leather for enamelling and japanning (see Part I.,
Section VIII.; and Section IX.). If anything the liming should be
somewhat longer and mellower in order to eliminate grease, as the
natural grease of the hide causes the stripping of some varnishes. In
finishing it is important to obtain even substance, or the varnish is
liable to crack. Hides are soaked and sammed in, and often split.
Sometimes they are split twice, giving grain, middle and flesh, the two
former being enamelled and the last japanned. Other goods are shaved
very smooth. The goods should be next thoroughly scoured and stoned to
get as much "stretch" as possible removed. They are often sumached,
washed in warm water, slicked out again and sammed. They are then
lightly buffed on the grain, and after oiling lightly are thoroughly set
out and dried. Embossing or printing for enamels is done before the
goods are quite dry. Considerable difference of opinion obtains as to
the best oil to use in the above oiling. Linseed oil is widely preferred
as being most likely to agree with varnishes made from linseed oil. Some
manufacturers of japans do not dislike the use of mineral oil, but
strongly object to cod oil, tallow or other stuffing greases as tending
to cause the varnish to strip or peel. Other manufacturers, on the other
hand, will not have leather with mineral oil in it, and indicate that
nothing but cod oil should be used.
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