"Its method is as perfect a one as we have," answered Captain
Dillingham, "and up to date nothing better has been found. Those
handling large quantities of cotton are almighty thankful to have
anything as good, I can tell you. In India, China, and oriental
countries, though, where the lots are small the people, as I say, still
cling to their primitive foot gins. Here in America we have several
types of gin all made on the same general principle but differing
slightly as to detail. Some of these are better than others. By this I
mean some are less brutal and cause a smaller degree of waste. Indeed I
believe Whitney's own gin and those of its kind known as saw gins are
considered to do the most damage to the fiber. This sort of gin
consists of a series of circular saws set into a revolving shaft in
such a way that the cotton fed into the machine is separated from its
seeds in an incredibly short space of time. Afterward a whirling brush
cleans the saws of the fiber clinging to them. It is an effectual
system but a merciless one and is best adapted to short staple cotton
which is strong and does not snarl. The best gins use only long, smooth
blades to clear the cotton and it follows that these do the fiber far
less injury."
"How does a ginning factory look, Uncle Frederick?" Carl inquired.
"You mean the inside? I never went through but one. I was waiting for a
cargo at Norfolk once and as there happened to be a ginning plant near
where I was staying I visited it. Generally peaking I suppose they are
pretty much alike. The cotton is brought to them, as I said, in clearly
marked, or branded bags or baskets, and is tossed from the wagons
directly into hoppers. Afterward the contents of the hoppers is loaded
into freight elevators and shot to one of the upper stories of the
factory, there to be piled up and await its turn for ginning.
"When the time comes to gin that particular batch it is heaped into a
hopper and borne to the gins below by means of traveling racks."
"How many gins are there to a factory?" questioned Mary.
"That depends on the size of the factory and the amount of work brought
there to be done," was the reply. "A fair-sized factory in a busy
district will have half-a-dozen gins or more; and when you know that
one gin will clean from three hundred to three hundred and fifty pounds
of cotton an hour you will see that it will take a pretty big supply to
keep such a lot of machinery moving. There is a separate hopper for
each gin and if the supply fed into it comes too fast it can be stopped
and switched to other gins. Once in the clutch of the relentless knives
the cotton is shredded apart and the seeds drop out and fall into a
traveling basket. From this basket they are forced through a tube to an
oil mill which usually stands in another part of the grounds."
Public-domain text, read in full here on John Shaqi.
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