“The washer consisted of a cast iron vessel, lead
lined, and was 2.5 m. in diameter, 2 m. deep, and
fitted with a dome cover and stirring gear. Lead
pipes served for the introduction of sodium carbonate
solution and water. Similar pipes were fitted for
drawing these off by means of a vacuum. A manhole on
the cover, with a flat top, was fitted with light and
sight glasses to which were fitted a small steam coil
for keeping them clear. The washed oil is drawn off
to a distillation still, which is a cast iron vessel
homogeneously lead coated, 1.5 m. in diameter and 2 m.
deep, fitted with a lead heating coil and connected
through a spiral lead condenser and receiver to a
vacuum pump. The water is distilled from the oil at
a pressure of from 62 to 70 mm. absolute pressure.
When dried, the oil is sent by vacuum to a mixing
vessel, similar in most respects to the washing vessel,
in which it is mixed with an appointed quantity
of solvent, which, in this factory, was usually
chlorobenzene but occasionally carbon tetrachloride.
The relative quantities varied with the time of year,
and instructions were sent from Berlin on this point.
Thence the mixture was passed to a storage tank and
into tank-wagons.”
AMERICAN METHOD OF MANUFACTURE
The Chemical Warfare Service investigated carefully the three methods
(German, French, and English) and finally adopted the Levinstein
process. The following discussion is taken from a report originally
made during construction, Sept., 1918.
The Levinstein reactor consisted of a jacketed and lead-lined vessel or
steel tank, 8 feet 5 inches in diameter and 14 feet tall. The reactor
contained 1,400 feet of lead pipe (outside diameter 2⅜ inches), made up
into five coils, giving a total cooling surface of 1,200 square feet.
The finished charge of such a reactor is 12 tons.
Ethylene was introduced through lead injectors, of which there were 16,
each suspended from its own opening in the top and hanging so that the
end of the injector tube was 12 inches from the bottom of the reactor.
The nozzle of the injector was ³/₁₆ inch outside diameter and ethylene
was introduced through it at 40 pounds pressure.
In starting the reaction, enough sulfur chloride was introduced into
the reactor to cover the central nozzles. Ethylene was now introduced,
and as the reaction proceeded sulfur chloride was added in sufficient
quantities to give a high rate of reaction. Brine or cold water was
introduced through the cooling coils and jacket to keep the reacting
temperature at 35° C.
Public-domain text, read in full here on John Shaqi.
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