Cocoa and Chocolate: Their History from Plantation to ConsumerKnapp, Arthur William
History
Cocoa and Chocolate: Their History from Plantation to Consumer
Knapp, Arthur William
Chocolate; Cocoa
Roasting is a delicate operation requiring experience and discretion.
Even in these days of scientific management it remains as much an art as
a science. It is conducted in revolving drums to ensure constant
agitation, the drums being heated either over coke fires or by gas. Less
frequently the heating is effected by a hot blast of air or by having
inside the drum a number of pipes containing super-heated steam.
[Illustration: ROASTING CACAO BEANS.
(Messrs. Cadbury Bros'. Works, Bournville).]
The diagram and photo show one of the types of roasting machines used
at Bournville. It resembles an ordinary coffee roaster, the beans being
fed in through a hopper and heated by gas in the slowly revolving
cylinder. The beans can be heard lightly tumbling one over the other,
and the aroma round the roaster increases in fullness as they get hotter
and hotter. The temperature which the beans reach in ordinary roasting
is not very high, varying round 135 deg. C. (275 deg. F), and the average period
of roasting is about one hour. The amount of loss of weight on roasting
is considerable (some seven or eight per cent.), and varies with the
amount of moisture present in the raw beans.
There have been attempts to replace the aesthetic judgment of man, as to
the point at which to stop roasting, by scientific machinery. One rather
interesting machine was so devised that the cacao roasting drum was
fitted with a sort of steelyard, and this, when the loss of weight due
to roasting had reached a certain amount, swung over and rang a bell,
indicating dramatically that the roasting was finished. As beans vary
amongst other things in the percentage of moisture which they contain,
the machine has not replaced the experienced operator. He takes samples
from the drum from time to time, and when the aroma has the character
desired, the beans are rapidly discharged into a trolley with a
perforated bottom, which is brought over a cold current of air. The
object of this refinement is to stop the roasting instantly and prevent
even a suspicion of burning.
After roasting, the shell is brittle and quite free from the cotyledons
or kernel. The kernel has become glossy and friable and chocolate brown
in colour, and it crushes readily between the fingers into small angular
fragments (the "nibs" of commerce), giving off during the breaking down
a rich warm odour of chocolate.
(_d_) _Removing the Shells._
It has been stated (see _Fatty Foods_, by Revis and Bolton) that it was
formerly the practice not to remove the shell. This is incorrect, the
more usual practice from the earliest times has been to remove the
shells, though not so completely as they are removed by the efficient
machinery of to-day.
[Illustration: CACAO BEAN, SHELL AND GERM.]
Public-domain text, read in full here on John Shaqi.
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