Cocoa and Chocolate: Their History from Plantation to ConsumerKnapp, Arthur William
History
Cocoa and Chocolate: Their History from Plantation to Consumer
Knapp, Arthur William
Chocolate; Cocoa
About one per cent. of the cacao bean fragments consists of "germs." The
"germ" is the radicle of the cacao seed, or that part of the cacao seed
which on germination forms the root. The germs are small and rod-shaped,
and being very hard are generally assumed to be less digestible than the
nib. They are separated by being passed through revolving gauze drums,
the holes in which are the same size and shape as the germs, so that the
germs pass through whilst the nib is retained. If a freakish carpenter
were to try separating shop-floor sweepings, consisting of a jumble of
chunks of wood (nib), shavings (shell) and nails (germ) by sieving
through a grid-iron, he would find that not only the nails passed
through but also some sawdust and fine shavings. So in the above machine
the finer nib and shell pass through with the germ. This germ mixture,
known as "smalls" is dealt with in a special machine, whilst the larger
nib and shell are conveyed to the chief winnowing machine. In this
machine the mixture is first sorted according to size and then the nib
and shell separated from one another. The mixture is passed down long
revolving cylindrical sieves and encounters a larger and larger mesh as
it proceeds, and thus becomes sieved into various sizes. The separation
of the shell from the nib is now effected by a powerful current of air,
the large nib falling against the current, whilst the shell is carried
with it and drops into another compartment. It is amusing to stand and
watch the continuous stream of nibs rushing down, like hail in a storm,
into the screw conveyor.
[Illustration: SECTION THROUGH WINNOWING MACHINE.]
This is the process in essence--to follow the various partially
separated mixtures of shell and nib through the several further
separating machines would be tedious; it is sufficient for the reader
to know that after the most elaborate precautions have been taken the
nib still contains about one per cent. of shell, and that the nib
obtained is only 78.5 per cent. of the weight of raw beans originally
taken. Most of the larger makers of cocoa produce nib containing less
than two per cent. of shell, a standard which can only be maintained by
continuous vigilance.
[Illustration: CACAO GRINDING.
A battery of horizontal grinding mills, by which the cacao nibs are
ground to paste (Messrs. Cadbury Bros., Bournville.)]
The shell, the only waste material of any importance produced in a
chocolate factory, goes straight into sacks ready for sale. The pure
cacao nibs (once an important article of commerce) proceed to the
blenders and thence to the grinding mill.
(_g_) _Blending._
We have seen that the beans are roasted separately according to their
kind and country so as to develop in each its characteristic flavour.
The pure nib is now blended in proportions which are carefully chosen to
attain the result desired.
(_h_) _Grinding the Cacao Nibs to Produce Mass._
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