Cooley's Cyclopædia of Practical Receipts and Collateral Information in the Arts, Manufactures, Professions, and Trades..., Sixth Edition, Volume ICooley, Arnold James
Science
Cooley's Cyclopædia of Practical Receipts and Collateral Information in the Arts, Manufactures, Professions, and Trades..., Sixth Edition, Volume I
Cooley, Arnold James
Formulas, recipes, etc.; Industrial arts -- Dictionaries; Technology -- Dictionaries
_Prep._ The manufacture of alum is technically said to be conducted
according to the natural process when prepared from alum-schist or
alum-ore; and according to the artificial process when made by acting on
clay with sulphuric acid, and adding a potassium salt to the resulting
lixivium. The manufacture of alum and of sulphate of alumina from such
materials as contain only alumina, to which consequently sulphuric acid
and alkaline salts have to be added, has come largely into practice in
England. The materials employed are, in addition to clay, cryolite or
Greenland spar, a fluoride of aluminum and soda; bauxite, a hydrate of
alumina, of more or less purity; and slag. The following are the details
of these processes:——
_a._ From ALUM-ORE, ALUMINOUS SCHIST, or SHALE, &c.:——
[Illustration]
1. The mineral (alum-ore, a.-schist, &c.) is placed in heaps, and
moistened from time to time with water, when it becomes gradually hot, and
falls into a pulverulent state. This decomposition commonly occurs either
wholly, or partially, on the floor of the mine. If the ore does not
possess this property on mere exposure to air and moisture, it is broken
into pieces and laid upon a bed of brushwood and small coal, to the depth
of about four feet, when the pile is fired and fresh lumps of the
alum-mineral thrown on, until the mass becomes of considerable height and
size. The combustion, as soon as established, is conducted with a
smothered fire, until the calcination is complete; care being taken to
prevent fusion, or the disengagement of either sulphurous or sulphuric
acid, from contact between the ignited stones and the carbonaceous
fuel.[35] To promote these ends the pile, at the proper time, is ‘mantled’
(as the workmen call it) or covered with a layer of already calcined and
exhausted ore, in order to protect it from high winds and heavy rains; as
also to moderate the heat, and let it proceed gradually, so that the
sulphur present may not be lost or wasted by volatilisation. The roasting
is finally checked by a thicker ‘mantling,’ and the whole allowed to cool.
By this time the pile has usually lost about one half its bulk, and become
open and porous in the interior, so that the air can circulate freely
through the mass; the latter, in dry weather, as the heap cools, being
usually promoted by sprinkling a little water on it, which, by carrying
down some of the saline matter, renders the interior still more open to
the atmosphere. The whole, when cold, or nearly cold, is, if necessary,
still further exposed to the action of air and moisture. The time required
to calcine the heap properly, including that taken by the burned ore to
cool, varies, according to its size and the state of the weather, from
three to nine, or even twelve months. The residuum of the calcination is
next placed in large stone or brick cisterns, and edulcorated with water,
until all the soluble portion is dissolved out; the solution is then
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