The effect of the sudden outbreak of the late war was, perhaps, more
beneficially felt upon the laboratory department of the Arsenal than any
other. Shells, of all the stores of war, were most deficient when the army
left for Varna, and the want increased as soon as actual campaigning
commenced. The authorities accordingly permitted Captain Boxer to erect a
model manufactory of shells in the autumn of 1855. This he did with
surprising rapidity, and proved to their satisfaction that these
formidable missiles could be manufactured five pounds a ton cheaper than
they could be procured from the contractors--an important saving on an
article of which several hundred tons had to be supplied per day. The
success of this experiment led to the erection of the splendid
shell-foundry which is now attached to the Arsenal, and which is capable
of turning out sufficient shells for all the armies of the world. Here may
be seen the process by which the old scrap iron of the establishment is
transformed into the finished shot and shell, and transferred by its own
weight to the transport ready to convey it to the seat of war. The
smelting process is carried on in a dozen enormous cupola furnaces, into
which the iron and coal are heaped indiscriminately. The fierce heat
generated by the blast rapidly melts the iron, which is then allowed to
flow into the shell-moulds. From the moment the metal enters these moulds,
the shell, in war time, never touches the ground till it is landed at its
port of debarkation! The rough shells, after they have cooled a little,
are forwarded by railway to the cleaning-room, where they are placed in a
revolving iron barrel, seven feet long and seven feet in diameter. This
machine circulates with rapidity, and the friction of the contained shells
speedily cleanses them of all sand and dirt. From this point they roll
through all the succeeding stages of their manufacture. A
slightly-inclined plane receives them at the cleaning-drum, and conducts
them one by one to the machinery fixed in the great room of the laboratory
department. Upwards of ten thousand shells per day passed through this
apartment during the late war, and were, on their passage, drilled and
"bushed," or fitted with the socket made to receive the fuse. This simple
fact will alone serve to show how energetically the work was carried on to
meet the wants of the great siege. The shells, having rolled through the
labyrinth of successive machines which operate upon them, now move onward
to the painting department, where they receive a coating of black varnish,
which prevents oxidation. Hence they continue their journey right across
the open ground of the Arsenal to the pier, under the platform of which
they keep their course inside an iron tube which leads immediately into
the barge alongside the transport in the river. From this barge, into
which they sometimes shoot with a considerable impulse, they roll again,
Public-domain text, read in full here on John Shaqi.
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