An equally interesting operation is the manufacture of percussion caps.
The first process in this light and delicate work is the stamping of
sheet-copper into pieces of the required form to make the caps. For this
purpose the copper is placed beneath the punch of the machine, and
immediately it is put in action, small crosses of metal are seen to fall
from it into a box in a continual stream, whilst the sheet itself is
transposed by the punching process into a kind of trellis-work. These
crosses of equilateral arms are now transferred to another machine, which
instantly doubles up the four arms, and at the same time so rounds them,
that they form a tube just the size of the gun-nipple, and by a third
operation of the same machine a kind of rim is given to the free end,
which makes the cap take the form of a hat. This rim marks the difference
between the military and the ordinary percussion cap--the soldier, in the
hurry and confusion of battle, requiring this guide to enable him to
apply the proper end to the nipple. The metal portion of the cap
completed, it is transferred to a man who fills it with detonating powder.
As this is a very dangerous process, the artisan upon whom the duty
devolves sits apart from the boys, who perform all the other work, for
fear of an accidental explosion. To fix the fine dust in the cap, a very
pretty machine is employed, which gets through its work with extreme
rapidity. The caps are placed in regular rows in a frame-work, to which is
attached a lever, armed with as many fine points as there are caps in a
single row. The motion given by the hand alternately dips these fine
points into a tray of varnish, and then into each succeeding line of caps.
When the varnish is dry, the powder is fixed and effectually protected
from the effects of damp. The caps are now finished, and are ready for the
boy who counts and packs them. Machinery is even employed to perform the
part of cocker, and with one gentle shake does the brain-work of many
minutes. A frame is constructed, into which fit a number of small trays,
each tray being pierced with seventy-five holes. Upon this frame the boy
heaps up a few handfuls of caps, and then gives the whole machine a few
jerks, and when he sees that every hole is filled with a cap, he lifts out
each separate tray and empties it into appropriate boxes. In this manner
he is enabled, with extreme rapidity, to count out his parcels of
seventy-five caps, the regulation number served to each soldier with sixty
rounds of ball-cartridge--the excess of fifteen being allowed for loss in
the flurry of action. The British soldier's clumsy fingers are by no means
well calculated for handling and adjusting such light articles.
Public-domain text, read in full here on John Shaqi.
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