The pressed cake is now transferred to the maw of one of the most
extraordinary machines we have yet witnessed. The granulating house, where
the important process of dividing the powder into fine grains takes place,
is removed very far away from the other buildings. The danger of the
operation carried on within is implied by the strong traverse fifteen feet
thick at the bottom, which is intended to act as a shield to the workmen
in case of an accident. It was here an explosion took place in 1843, by
which eight workmen lost their lives--in what manner no one knows, as all
the evidence was swept away. To render the recurrence of such lamentable
accidents as rare as possible, the machine is made self-acting. At
certain times of the day it is supplied with food in the shape of fifteen
hundredweight of "pressed cake." This is stuffed into a large hopper or
pouch, and the moment the monster is ready, the men retire beyond the
strong traverse and allow it slowly to masticate its meal, which it does
with a deliberation worthy of its ponderosity and strength, emptying its
pouch by degrees, and by a triturating process performed by two or three
sets of fine rollers, dividing it into different-sized grains. These
grains it passes through a series of wire sieves, separating the larger
ones fitted for cannon powder from the finer kind required for rifles, and
depositing them in their appropriate boxes, which, when full, it removes
from its own dangerous proximity, and takes up empty ones in their place.
All the larger undigested pieces it returns again, like a ruminating
animal, to its masticating process until its supply is exhausted. Then,
and not till then, like Mademoiselle Jack, the famous elephant, it rings a
bell for some fresh "cake." The workmen allow it about five minutes' grace
to thoroughly assimilate the supply already in its maw, when the machine
stops, and they enter with another meal. The floors of all the different
houses are covered with leather neatly fastened down with copper nails,
and the brush is never out of the hands of the workman: even while you are
talking to him, he sweeps away in the gravest manner in order to remove
any particles of powder or grit that maybe on the floor; this he does
mechanically, when not a particle of anything is to be seen, just as a
sailor in a crack ship always holystones the deck, clean or dirty, the
moment he has any spare time.
Public-domain text, read in full here on John Shaqi.
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