Deeds of a great railway : $b A record of the enterprise and achievements of the London and North-Western Railway company during the Great WarDarroch, G. R. S. (George Richard Sutton)
History
Deeds of a great railway : $b A record of the enterprise and achievements of the London and North-Western Railway company during the Great War
Darroch, G. R. S. (George Richard Sutton)
London and North-Western Railway; World War, 1914-1918 -- Transportation
At Crewe a simple method ensuring absolute rigidity was devised, the
fuse-cap being so turned in the lathe that a slightly outstanding lip
was formed, which after the needle had been inserted in the recess
was spun or pressed, whilst revolving in a turret lathe, round the
taper profile of the needle, the metal being in this way packed so
closely and tightly all round that the protruding end of the needle,
if subsequently gripped in a vice, would sooner break off than allow
itself to be extracted or even disturbed in the slightest degree
whatever within its metal bedding. "Solid as a rock" is the only
description applicable.
In spite of this, however, the Government either could not or would not
insist on the universal adoption of so sound and simple a practice,
preferring rather to standardise an entirely new method involving a
more complicated and so more costly fitting, both as regards the needle
itself and the fitting of it in the fuse-cap.
The cap was thenceforward drilled and tapped, and the needle which was
a longer one than hitherto was screwed into the hole and joined with
petman cement. Crewe, in compliance with Government specifications had
perforce to toe the line, but very quickly rose to the occasion by
devising an extremely neat and efficacious little tapping machine, belt
driven, and reversible through the medium of a couple of hand-actuated
friction clutches. The spindle of the machine ran through a guide-bush
bolted to the bed of the lathe, and screwed to the pitch of the needle
thread. The hole through the fuse-cap was by this means certain of
being tapped to the correct pitch, without any risk of stripped
or "drunken" threads ensuing. The tap itself was of a "floating"
disposition; that is to say, it was held in a socket which permitted a
slight amount of freedom in action, thereby ensuring perfect alignment
with the fuse-cap hole.
The final operation of lacquering (or varnishing with a mixture of
shellac and alcohol which imparted a saffron or orange colour to the
metal and acted as a preservative) was effected by mounting the fuse on
a metal disc, which, acting in conjunction with a second disc and an
intermediary ball-race, was kept spinning round by hand, the operator
applying the varnish with a brush the while the fuse was kept spinning.
Public-domain text, read in full here on John Shaqi.
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