Discoveries and Inventions of the Nineteenth CenturyRoutledge, Robert
History
Discoveries and Inventions of the Nineteenth Century
Routledge, Robert
Inventions -- History -- 19th century
The form of the Bessemer apparatus as it finally left the inventor’s
hands may now be considered: but in certain details and arrangements
some modifications, dictated by the experience and requirements of
individual establishments, have been made, leaving the principles of the
apparatus unchanged. Thus instead of making the converting vessel turn
on trunnions, it is sometimes constructed fixed, the fluid metal after
conversion being let out at a tap-hole; the number and size of the
_tuyères_ are varied; and so with the disposition of the air chamber or
_tuyère_ box, the pressure of the blast, the capacity of the converter
itself, etc. In capacity converters vary between 2½ tons and 10 tons;
one of medium size is shown in elevation and section in Fig. 24, and may
be described as an egg-shaped vessel about 15 ft. high and 6 ft.
diameter inside. It is strongly made of wrought iron in two parts bolted
together, and is lined inside with some thick infusible coating, of
which more is to be said presently. The converter swings on trunnions,
one of which is hollow, and admits the blast by the pipe _b_ to the base
of the vessel, whence it passes through the passages shown at _e_. The
thickness of the lining at _e_ may perhaps be 20 in., and passages for
the air are perforated in fire-clay _tuyères_, of which there may be
seven, each with seven perforations of half an inch diameter. To the
other trunnion is attached a toothed wheel which engages the teeth of a
rack receiving motion from hydraulic pressure. The iron for the
operation is melted in a furnace having its hearth above the level of
the converter; and to receive its charge the latter is turned so that
the molten cast iron may be poured in from a trough until its surface is
nearly on a level with the lowest of the _tuyères_. The blast having
been turned on, the hydraulic power is set to work and the converter is
slowly brought to an upright position. The pressure of the current of
air prevents any of the fluid metal from entering the blow-holes. The
blast of cold air is continued until all the silicon and carbon have
been removed by oxidation. If the production is to be steel, there is
then added to the contents of the converter, placed in position to
receive it, a certain weight of melted cast iron of a special
constitution, and the blow is resumed for a few minutes; or in more
recent practice this special metal is added to the fluid metal run out
of the converter into a spacious ladle in known quantity. On this
addition an intense action takes place, attended by an extremely
brilliant flame and a throwing out of cinder or slag. The metal thus
added to the decarbonized iron is a carbonized alloy of iron and
manganese obtained from an ore naturally containing the latter metal,
and scarcely any phosphorus or sulphur. The charcoal pig from this ore
is called _spiegeleisen_ (German = mirror-iron) from its brilliant
reflecting facets; it contains from 12 to 20 per cent. of manganese,
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