Draining for Profit, and Draining for HealthWaring, George E. (George Edwin)
Science
Draining for Profit, and Draining for Health
Waring, George E. (George Edwin)
Drain-tiles; Drainage
"It is requisite that the clay be well washed and sieved before pugging,
for the manufacture of these tiles, or the operation of drawing them would
be greatly impeded, by having to remove stones from the small space
surrounding the die, which determines the thickness of the pipe. But it
results from this necessary washing, that the substance of the pipe is
uniformly and extremely dense, which, consequently, gives it immense
strength, and ensures a durability which cannot belong to a more porous,
though thicker, tile.
"The clay is brought from the pug-mill so dry that, when squeezed through
the machine, not a drop of water exudes,—moisture is, indeed, scarcely
apparent on the surface of the raw pipe. Hence, the tiles undergo little
or no change of figure while drying, which takes place very rapidly,
because of their firm and slight substance."
[Illustration: Fig. 42 - PUG-MILL.]
Fig. 42 - PUG-MILL.
_Tempering._—After the fine clay is relieved of the water with which it
was washed, and has become tolerably dry, it should be mixed with the
sand, or other tempering material, and passed through the _Pug-Mill_,
(Fig. 42,) which will thoroughly mix its various ingredients, and work the
whole into a homogeneous mass, ready for the tile machine. The _pug-mill_
is similar to that used in brick-yards, only, as the clay is worked much
stiffer for tiles than for bricks, iron knives must be substituted for the
wooden pins. These knives are so arranged as to cut the clay in every
part, and, by being set at an angle, they force it downward toward the
outlet gate at the bottom. The clay should be kept at the proper degree of
moisture from the time of tempering, and after passing through the
pug-mill it should be thoroughly beaten to drive out the air, and the
beaten mass should be kept covered with wet cloths to prevent drying.
*Moulding the Tiles.*—Machines for moulding tiles are of various styles,
with much variation in the details of their construction, but they all act
on the same general principle;—that of forcing the clay through a
ring-shaped aperture in an iron plate, forming a continuous pipe, which is
carried off on an endless apron, or on rollers, and cut by wires into the
desired lengths. The plates with the ring-shaped apertures are called
_dies_; the openings are of any desired form, corresponding to the
external shape of the tiles; and the size and shape of the bore, is
determined by the core or plug, which is held in the centers of the
apertures. The construction of the die plates, and the manner of fastening
the plugs, which determine the bore of the tiles, is shown in Fig. 43. The
view taken is of the inside of the plate.
[Illustration: Fig. 43 - PLATE OF DIES.]
Fig. 43 - PLATE OF DIES.
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